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IAC Assessment: SU0183
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IAC Assessment: SU0183
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IAC Center Syracuse University
Assessment Year 2004
Principal Product Metal Rings
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 67
Plant Area (Sq.Ft.) 166,116
Annual Production 100,000 Pieces
Production Hrs. Annual 4,160
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $96,910 1,982,836 kWh $0.05
Electricity Demand $94,925 8,378 kW-months/year $11.33
Electricity Fees $1,121 - $ -
Natural Gas $370,178 71,307 MMBtu $5.19
TOTAL ENERGY COSTS $563,134
RECOMMENDED SAVINGS* $125,493 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $97,193
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Product Electricity Usage Electricity Demand Natural Gas Primary Product
$ kWh $ kW-months/year $ MMBtu $ $
01: 4.731 ADVERTISE PRODUCT OR SERVICE Savings:
$83,900
Cost:
-
- - - - - - $83,900 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$83,900
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,014
Cost:
-
$2,008 41,068 $1,006 89 - - - - $2,008
41,068
kWh
$1,006
89
kW-months/year
-
-
MMBtu
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$331
Cost:
-
$331 6,780 - - - - - - $331
6,780
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,663
Cost:
$502
$997 20,384 $666 59 - - - - $997
20,384
kWh
$666
59
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,191
Cost:
$680
$793 16,225 $398 35 - - - - $793
16,225
kWh
$398
35
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$18,502
Cost:
$12,517
- - - - $18,502 3,565 - - -
-
kWh
-
-
kW-months/year
$18,502
3,565
MMBtu
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$483
Cost:
$523
$336 6,864 $147 13 - - - - $336
6,864
kWh
$147
13
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$11,288
Cost:
$16,817
- - - - $11,288 2,175 - - -
-
kWh
-
-
kW-months/year
$11,288
2,175
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,121
Cost:
$25,260
$3,070 62,783 $2,051 181 - - - - $3,070
62,783
kWh
$2,051
181
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$125,493
Cost:
$56,299
$7,535 154,104 $4,268 377 $29,790 5,740 $83,900 - $7,535
154,104
kWh
$4,268
377
kW-months/year
$29,790
5,740
MMBtu
$83,900
-
$
TOTAL IMPLEMENTED Savings:
$97,193
Cost:
$18,020
$1,460 29,869 $545 48 $11,288 2,175 $83,900 - $1,460
29,869
kWh
$545
48
kW-months/year
$11,288
2,175
MMBtu
$83,900
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Product Electricity Usage Electricity Demand Natural Gas Primary Product