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IAC Assessment: SU0189
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IAC Assessment: SU0189
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IAC Center Syracuse University
Assessment Year 2004
Principal Product Corrugated Containers
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 86
Plant Area (Sq.Ft.) 120,000
Annual Production 32,000 Tons
Production Hrs. Annual 4,160
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $202,420 3,773,455 kWh $0.05
Electricity Demand $115,489 10,928 kW-months/year $10.57
Natural Gas $368,226 51,367 MMBtu $7.17
TOTAL ENERGY COSTS $686,135
RECOMMENDED SAVINGS* $100,919 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $59,134
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Electricity Usage Electricity Demand Natural Gas Fuel Oil #2
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,275
Cost:
-
$3,394 62,845 $1,881 178 - - - - $3,394
62,845
kWh
$1,881
178
kW-months/year
-
-
MMBtu
-
-
MMBtu
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,940
Cost:
-
$693 12,833 $1,247 118 - - - - $693
12,833
kWh
$1,247
118
kW-months/year
-
-
MMBtu
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,291
Cost:
$378
$2,759 51,093 $1,532 145 - - - - $2,759
51,093
kWh
$1,532
145
kW-months/year
-
-
MMBtu
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,591
Cost:
$1,175
$2,830 52,416 $761 72 - - - - $2,830
52,416
kWh
$761
72
kW-months/year
-
-
MMBtu
-
-
MMBtu
05: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$49,312
Cost:
$60,000
- - - - $368,301 51,367 $(-318,989) (-51,367) -
-
kWh
-
-
kW-months/year
$368,301
51,367
MMBtu
$(-318,989)
(-51,367)
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$36,510
Cost:
$45,708
- - - - $36,510 5,092 - - -
-
kWh
-
-
kW-months/year
$36,510
5,092
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$100,919
Cost:
$107,261
$9,676 179,187 $5,421 513 $404,811 56,459 $(-318,989) (-51,367) $9,676
179,187
kWh
$5,421
513
kW-months/year
$404,811
56,459
MMBtu
$(-318,989)
(-51,367)
MMBtu
TOTAL IMPLEMENTED Savings:
$59,134
Cost:
$61,553
$6,282 116,342 $3,540 335 $368,301 51,367 $(-318,989) (-51,367) $6,282
116,342
kWh
$3,540
335
kW-months/year
$368,301
51,367
MMBtu
$(-318,989)
(-51,367)
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Electricity Usage Electricity Demand Natural Gas Fuel Oil #2