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IAC Assessment: SU0220
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IAC Assessment: SU0220
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IAC Center Syracuse University
Assessment Year 2005
Principal Product Protein Hydrolysates
NAICS 311514 - Dry, Condensed, and Evaporated Dairy Product Manufacturing
SIC 2023 - Dry, Condensed, Evaporated Products
Sales $50,000,000-$100,000,000
# of Employees 115
Plant Area (Sq.Ft.) 60,126
Annual Production 11,023 Tons
Production Hrs. Annual 8,760
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $367,601 7,814,700 kWh $0.05
Electricity Demand $90,936 15,156 kW-months/year $6.00
Electricity Fees $(-3,938) - $ -
Fuel Oil #4 $871,767 118,615 MMBtu $7.35
TOTAL ENERGY COSTS $1,326,366
RECOMMENDED SAVINGS* $227,668 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $79,643
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #4 Ancillary Material Cost Electricity Usage Electricity Demand Fuel Oil #4 Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$17,434
Cost:
-
- - - - $17,434 2,372 - - -
-
kWh
-
-
kW-months/year
$17,434
2,372
MMBtu
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,497
Cost:
-
$2,981 63,422 $516 86 - - - - $2,981
63,422
kWh
$516
86
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$488
Cost:
-
$416 8,848 $72 12 - - - - $416
8,848
kWh
$72
12
kW-months/year
-
-
MMBtu
-
-
$
04: 2.1222 INSTALL TURBULATORS Savings:
$24,498
Cost:
$512
- - - - $24,498 3,333 - - -
-
kWh
-
-
kW-months/year
$24,498
3,333
MMBtu
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$47,114
Cost:
$10,000
- - - - $47,114 6,410 - - -
-
kWh
-
-
kW-months/year
$47,114
6,410
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,882
Cost:
$765
$3,306 70,342 $576 96 - - - - $3,306
70,342
kWh
$576
96
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$8,034
Cost:
$2,780
- - - - $8,034 1,093 - - -
-
kWh
-
-
kW-months/year
$8,034
1,093
MMBtu
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,271
Cost:
$667
$1,935 41,172 $336 56 - - - - $1,935
41,172
kWh
$336
56
kW-months/year
-
-
MMBtu
-
-
$
09: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$119,913
Cost:
$75,924
$48,441 1,030,656 $12,672 2,112 - - $58,800 - $48,441
1,030,656
kWh
$12,672
2,112
kW-months/year
-
-
MMBtu
$58,800
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$420
Cost:
$408
$81 1,717 $12 2 - - $327 - $81
1,717
kWh
$12
2
kW-months/year
-
-
MMBtu
$327
-
$
11: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$117
Cost:
$343
$99 2,102 $18 3 - - - - $99
2,102
kWh
$18
3
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$227,668
Cost:
$91,399
$57,259 1,218,259 $14,202 2,367 $97,080 13,208 $59,127 - $57,259
1,218,259
kWh
$14,202
2,367
kW-months/year
$97,080
13,208
MMBtu
$59,127
-
$
TOTAL IMPLEMENTED Savings:
$79,643
Cost:
$14,620
$5,738 122,079 $996 166 $72,582 9,875 $327 - $5,738
122,079
kWh
$996
166
kW-months/year
$72,582
9,875
MMBtu
$327
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Fuel Oil #4 Ancillary Material Cost Electricity Usage Electricity Demand Fuel Oil #4 Ancillary Material Cost