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IAC Assessment: SU0229
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IAC Assessment: SU0229
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IAC Center Syracuse University
Assessment Year 2006
Principal Product Porcelain Insulators
NAICS 327110 - Pottery, Ceramics, and Plumbing Fixture Manufacturing
SIC 3264 - Porcelain Electrical Supplies
Sales $10,000,000-$50,000,000
# of Employees 116
Plant Area (Sq.Ft.) 350,000
Annual Production 1,200 Tons
Production Hrs. Annual 6,240
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $213,875 3,657,253 kWh $0.06
Electricity Demand $102,063 10,598 kW-months/year $9.63
Electricity Fees $7,563 - $ -
Natural Gas $948,148 116,418 MMBtu $8.14
TOTAL ENERGY COSTS $1,303,649
RECOMMENDED SAVINGS* $71,583 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,527
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$14,635
Cost:
-
- - - - - - - - $14,635 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$14,635
-
$
02: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$12,392
Cost:
-
- - - - - - - - $12,392 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$12,392
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,878
Cost:
-
$5,212 89,856 $1,666 173 - - - - - - $5,212
89,856
kWh
$1,666
173
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,547
Cost:
-
$3,189 54,990 $1,358 141 - - - - - - $3,189
54,990
kWh
$1,358
141
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,930
Cost:
-
$2,755 47,502 $1,175 122 - - - - - - $2,755
47,502
kWh
$1,175
122
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,224
Cost:
-
$2,502 43,130 $722 75 - - - - - - $2,502
43,130
kWh
$722
75
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,893
Cost:
$630
$3,113 53,680 $780 81 - - - - - - $3,113
53,680
kWh
$780
81
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$5,210
Cost:
$1,534
- - - - $5,210 640 - - - - -
-
kWh
-
-
kW-months/year
$5,210
640
MMBtu
-
-
$
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,794
Cost:
$563
$1,419 24,460 $375 39 - - - - - - $1,419
24,460
kWh
$375
39
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$238
Cost:
$313
$85 1,454 $19 2 - - $64 - $70 - $85
1,454
kWh
$19
2
kW-months/year
-
-
MMBtu
$64
-
$
$70
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$145
Cost:
$222
$145 2,496 - - - - - - - - $145
2,496
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$13,544
Cost:
$26,000
- - - - $13,544 1,664 - - - - -
-
kWh
-
-
kW-months/year
$13,544
1,664
MMBtu
-
-
$
-
-
$
13: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$372
Cost:
$845
$305 5,256 $67 7 - - - - - - $305
5,256
kWh
$67
7
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
14: 2.2511 INSULATE BARE EQUIPMENT Savings:
$781
Cost:
$2,198
- - - - $781 96 - - - - -
-
kWh
-
-
kW-months/year
$781
96
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$71,583
Cost:
$32,305
$18,725 322,824 $6,162 640 $19,535 2,400 $64 - $27,097 - $18,725
322,824
kWh
$6,162
640
kW-months/year
$19,535
2,400
MMBtu
$64
-
$
$27,097
-
$
TOTAL IMPLEMENTED Savings:
$35,527
Cost:
$2,164
$13,582 234,168 $4,343 451 $5,210 640 - - $12,392 - $13,582
234,168
kWh
$4,343
451
kW-months/year
$5,210
640
MMBtu
-
-
$
$12,392
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost