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IAC Assessment: SU0232
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IAC Assessment: SU0232
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IAC Center Syracuse University
Assessment Year 2006
Principal Product Electronic Assembly Equipment
NAICS 335999 - All Other Miscellaneous Electrical Equipment and Component Manufacturing
SIC 3559 - Special Industry Machinery, Nec
Sales $1,000,000-$5,000,000
# of Employees 411
Plant Area (Sq.Ft.) 248,000
Annual Production 3,744 Pieces
Production Hrs. Annual 6,240
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $358,097 8,078,400 kWh $0.04
Electricity Demand $132,675 17,171 kW-months/year $7.73
Electricity Fees $1,147 - $ -
Natural Gas $197,189 17,947 MMBtu $10.99
TOTAL ENERGY COSTS $689,108
RECOMMENDED SAVINGS* $44,085 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,708
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,030
Cost:
-
$2,165 49,205 $865 112 - - - - $2,165
49,205
kWh
$865
112
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,876
Cost:
-
$2,166 49,218 $710 92 - - - - $2,166
49,218
kWh
$710
92
kW-months/year
-
-
$
-
-
MMBtu
03: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$1,612
Cost:
-
$1,233 28,022 $379 49 - - - - $1,233
28,022
kWh
$379
49
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$890
Cost:
-
$666 15,136 $224 29 - - - - $666
15,136
kWh
$224
29
kW-months/year
-
-
$
-
-
MMBtu
05: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$773
Cost:
-
- - - - $773 - - - -
-
kWh
-
-
kW-months/year
$773
-
$
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,165
Cost:
$225
- - - - - - $1,165 106 -
-
kWh
-
-
kW-months/year
-
-
$
$1,165
106
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,647
Cost:
$583
$1,230 27,955 $417 54 - - - - $1,230
27,955
kWh
$417
54
kW-months/year
-
-
$
-
-
MMBtu
08: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$2,880
Cost:
$1,534
- - - - - - $2,880 262 -
-
kWh
-
-
kW-months/year
-
-
$
$2,880
262
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,307
Cost:
$1,182
$936 21,253 $371 48 - - - - $936
21,253
kWh
$371
48
kW-months/year
-
-
$
-
-
MMBtu
10: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$8,585
Cost:
$9,380
$8,585 195,104 - - - - - - $8,585
195,104
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
11: 2.7314 REDUCE VENTILATION AIR Savings:
$12,512
Cost:
$26,994
$12,249 278,379 $263 34 - - - - $12,249
278,379
kWh
$263
34
kW-months/year
-
-
$
-
-
MMBtu
12: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,616
Cost:
$11,554
- - - - - - $4,616 420 -
-
kWh
-
-
kW-months/year
-
-
$
$4,616
420
MMBtu
13: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$517
Cost:
$1,545
$416 9,461 $101 13 - - - - $416
9,461
kWh
$101
13
kW-months/year
-
-
$
-
-
MMBtu
14: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$651
Cost:
$2,039
$543 12,361 $108 14 - - - - $543
12,361
kWh
$108
14
kW-months/year
-
-
$
-
-
MMBtu
15: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,024
Cost:
$9,635
- - - - $1,024 - - - -
-
kWh
-
-
kW-months/year
$1,024
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$44,085
Cost:
$64,671
$30,189 686,094 $3,438 445 $1,797 - $8,661 788 $30,189
686,094
kWh
$3,438
445
kW-months/year
$1,797
-
$
$8,661
788
MMBtu
TOTAL IMPLEMENTED Savings:
$13,708
Cost:
$2,117
$7,460 169,536 $2,595 336 $773 - $2,880 262 $7,460
169,536
kWh
$2,595
336
kW-months/year
$773
-
$
$2,880
262
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas