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IAC Assessment: SU0233
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IAC Assessment: SU0233
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IAC Center Syracuse University
Assessment Year 2006
Principal Product electronic assembly equipment
NAICS 333242 - Semiconductor Machinery Manufacturing
SIC 3559 - Special Industry Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 81
Plant Area (Sq.Ft.) 205,000
Annual Production 8,000 Pieces
Production Hrs. Annual 6,240
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $450,927 5,074,036 kWh $0.09
Electricity Demand $36,748 12,177 kW-months/year $3.02
Electricity Fees $2,549 - $ -
Natural Gas $74,521 6,339 MMBtu $11.76
TOTAL ENERGY COSTS $564,745
RECOMMENDED SAVINGS* $114,714 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,549
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$20,203
Cost:
-
- - - - $20,203 - - - -
-
kWh
-
-
kW-months/year
$20,203
-
$
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,395
Cost:
-
$6,003 67,454 $392 130 - - - - $6,003
67,454
kWh
$392
130
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,163
Cost:
-
$1,991 22,370 $172 57 - - - - $1,991
22,370
kWh
$172
57
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,001
Cost:
-
$1,841 20,684 $160 53 - - - - $1,841
20,684
kWh
$160
53
kW-months/year
-
-
$
-
-
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,928
Cost:
$542
$4,626 51,976 $302 100 - - - - $4,626
51,976
kWh
$302
100
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,182
Cost:
$1,050
$7,805 87,696 $377 125 - - - - $7,805
87,696
kWh
$377
125
kW-months/year
-
-
$
-
-
MMBtu
07: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$14,472
Cost:
$9,451
- - - - - - $14,472 1,232 -
-
kWh
-
-
kW-months/year
-
-
$
$14,472
1,232
MMBtu
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,003
Cost:
$7,100
$5,312 59,686 $691 229 - - - - $5,312
59,686
kWh
$691
229
kW-months/year
-
-
$
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$47,954
Cost:
$81,620
$45,017 505,814 $2,937 973 - - - - $45,017
505,814
kWh
$2,937
973
kW-months/year
-
-
$
-
-
MMBtu
10: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$392
Cost:
$687
$374 4,205 $18 6 - - - - $374
4,205
kWh
$18
6
kW-months/year
-
-
$
-
-
MMBtu
11: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,021
Cost:
$11,554
- - - - - - $2,021 172 -
-
kWh
-
-
kW-months/year
-
-
$
$2,021
172
MMBtu
TOTAL RECOMMENDED Savings:
$114,714
Cost:
$112,004
$72,969 819,885 $5,049 1,673 $20,203 - $16,493 1,404 $72,969
819,885
kWh
$5,049
1,673
kW-months/year
$20,203
-
$
$16,493
1,404
MMBtu
TOTAL IMPLEMENTED Savings:
$32,549
Cost:
$1,050
$11,637 130,750 $709 235 $20,203 - - - $11,637
130,750
kWh
$709
235
kW-months/year
$20,203
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas