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IAC Assessment: SU0234
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IAC Assessment: SU0234
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IAC Center Syracuse University
Assessment Year 2006
Principal Product Manufacturing metals products
NAICS 332721 - Precision Turned Product Manufacturing
SIC 3451 - Screw Machine Products
Sales $50,000,000-$100,000,000
# of Employees 291
Plant Area (Sq.Ft.) 280,000
Annual Production 150,000,000 Pieces
Production Hrs. Annual 6,120
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $840,487 11,874,000 kWh $0.07
Electricity Demand $75,894 25,308 kW-months/year $3.00
Electricity Fees $28,300 - $ -
Natural Gas $480,585 40,646 MMBtu $11.82
TOTAL ENERGY COSTS $1,549,710
RECOMMENDED SAVINGS* $162,327 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $152,860
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,432
Cost:
-
$3,958 55,748 $474 158 - - - - - - $3,958
55,748
kWh
$474
158
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$886
Cost:
-
$817 11,506 $69 23 - - - - - - $817
11,506
kWh
$69
23
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$118
Cost:
-
$109 1,530 $9 3 - - - - - - $109
1,530
kWh
$9
3
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7314 REDUCE VENTILATION AIR Savings:
$54,755
Cost:
$2,502
$11,019 155,203 $912 304 $42,824 3,623 - - - - $11,019
155,203
kWh
$912
304
kW-months/year
$42,824
3,623
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$17,897
Cost:
$3,680
$16,529 232,805 $1,368 456 - - - - - - $16,529
232,805
kWh
$1,368
456
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,746
Cost:
$1,114
$4,200 59,162 $546 182 - - - - - - $4,200
59,162
kWh
$546
182
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$2,258
Cost:
$623
- - - - $2,258 191 - - - - -
-
kWh
-
-
kW-months/year
$2,258
191
MMBtu
-
-
$
-
-
$
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$22,470
Cost:
$8,599
- - - - $22,470 1,901 - - - - -
-
kWh
-
-
kW-months/year
$22,470
1,901
MMBtu
-
-
$
-
-
$
09: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,901
Cost:
-
$1,901 26,775 - - - - - - - - $1,901
26,775
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$7,801
Cost:
$6,762
- - - - $7,801 660 - - - - -
-
kWh
-
-
kW-months/year
$7,801
660
MMBtu
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$41,955
Cost:
$48,745
$38,746 545,721 $3,209 1,070 - - - - - - $38,746
545,721
kWh
$3,209
1,070
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$966
Cost:
$1,217
$371 5,221 $21 7 - - $336 - $238 - $371
5,221
kWh
$21
7
kW-months/year
-
-
MMBtu
$336
-
$
$238
-
$
13: 2.2511 INSULATE BARE EQUIPMENT Savings:
$792
Cost:
$1,409
- - - - $792 67 - - - - -
-
kWh
-
-
kW-months/year
$792
67
MMBtu
-
-
$
-
-
$
14: 2.2511 INSULATE BARE EQUIPMENT Savings:
$579
Cost:
$1,245
$(-124) (-1,750) $(-6) (-2) $709 60 - - - - $(-124)
(-1,750)
kWh
$(-6)
(-2)
kW-months/year
$709
60
MMBtu
-
-
$
-
-
$
15: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$271
Cost:
$708
$271 3,811 - - - - - - - - $271
3,811
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
16: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$500
Cost:
$1,351
$500 7,038 - - - - - - - - $500
7,038
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$162,327
Cost:
$77,955
$78,297 1,102,770 $6,602 2,201 $76,854 6,502 $336 - $238 - $78,297
1,102,770
kWh
$6,602
2,201
kW-months/year
$76,854
6,502
MMBtu
$336
-
$
$238
-
$
TOTAL IMPLEMENTED Savings:
$152,860
Cost:
$73,671
$70,752 996,515 $5,963 1,988 $76,145 6,442 - - - - $70,752
996,515
kWh
$5,963
1,988
kW-months/year
$76,145
6,442
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost