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IAC Assessment: SU0236
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IAC Assessment: SU0236
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IAC Center Syracuse University
Assessment Year 2006
Principal Product Injection Molded Plastic
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales $50,000,000-$100,000,000
# of Employees 180
Plant Area (Sq.Ft.) 106,000
Annual Production 200,000,000 Pieces
Production Hrs. Annual 8,064
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $783,559 10,406,400 kWh $0.08
Electricity Demand $169,340 21,904 kW-months/year $7.73
Electricity Fees $4,742 - $ -
Natural Gas $7,970 81,550 MMBtu $0.10
TOTAL ENERGY COSTS $965,611
RECOMMENDED SAVINGS* $91,677 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $81,411
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,860
Cost:
-
$2,500 33,090 $360 120 - - - - $2,500
33,090
kWh
$360
120
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,416
Cost:
$171
$2,158 28,560 $258 86 - - - - $2,158
28,560
kWh
$258
86
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$868
Cost:
$127
$868 11,491 - - - - - - $868
11,491
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,245
Cost:
$713
- - - - $4,245 415 - - -
-
kWh
-
-
kW-months/year
$4,245
415
MMBtu
-
-
$
05: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$1,176
Cost:
$365
- - - - $1,176 115 - - -
-
kWh
-
-
kW-months/year
$1,176
115
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$758
Cost:
$220
$677 8,960 $81 27 - - - - $677
8,960
kWh
$81
27
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7273 INSTALL DESICCANT HUMIDITY CONTROL SYSTEM Savings:
$65,227
Cost:
$70,000
$65,227 819,257 - - - - - - $65,227
819,257
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$2,279
Cost:
$2,517
$(-264) (-3,499) $(-15) (-5) $2,558 250 - - $(-264)
(-3,499)
kWh
$(-15)
(-5)
kW-months/year
$2,558
250
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$656
Cost:
$1,314
$322 4,257 $18 6 - - $316 - $322
4,257
kWh
$18
6
kW-months/year
-
-
MMBtu
$316
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,858
Cost:
$12,200
$6,477 85,721 $381 127 - - - - $6,477
85,721
kWh
$381
127
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$4,046
Cost:
$8,856
$1,166 15,426 $36 12 $2,844 278 - - $1,166
15,426
kWh
$36
12
kW-months/year
$2,844
278
MMBtu
-
-
$
12: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$288
Cost:
$701
$288 3,811 - - - - - - $288
3,811
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$91,677
Cost:
$97,184
$79,419 1,007,074 $1,119 373 $10,823 1,058 $316 - $79,419
1,007,074
kWh
$1,119
373
kW-months/year
$10,823
1,058
MMBtu
$316
-
$
TOTAL IMPLEMENTED Savings:
$81,411
Cost:
$86,142
$72,985 921,930 $447 149 $7,979 780 - - $72,985
921,930
kWh
$447
149
kW-months/year
$7,979
780
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost