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IAC Assessment: SU0242
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IAC Assessment: SU0242
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IAC Center Syracuse University
Assessment Year 2006
Principal Product Malleable and cast iron pipe fittings
NAICS 331511 - Iron Foundries
SIC 3322 - Malleable Iron Foundries
Sales $50,000,000-$100,000,000
# of Employees 608
Plant Area (Sq.Ft.) 430,000
Annual Production 26,625 Tons
Production Hrs. Annual 5,600
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,335,151 35,425,201 kWh $0.04
Electricity Demand $861,944 88,495 kW-months/year $9.74
Electricity Fees $45,263 - $ -
Natural Gas $2,746,125 385,968 MMBtu $7.11
TOTAL ENERGY COSTS $4,988,483
RECOMMENDED SAVINGS* $208,132 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $49,254
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$139,633
Cost:
-
- - - - - - - - $139,633 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$139,633
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$11,294
Cost:
-
$6,589 176,624 $4,705 483 - - - - - - $6,589
176,624
kWh
$4,705
483
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$7,884
Cost:
-
$4,202 111,412 $3,682 378 - - - - - - $4,202
111,412
kWh
$3,682
378
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,673
Cost:
-
$4,150 110,488 $2,523 259 - - - - - - $4,150
110,488
kWh
$2,523
259
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$12,811
Cost:
$4,204
$(-212) (-5,832) $(-78) (-8) $13,101 825 - - - - $(-212)
(-5,832)
kWh
$(-78)
(-8)
kW-months/year
$13,101
825
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,265
Cost:
$524
$914 25,032 $351 36 - - - - - - $914
25,032
kWh
$351
36
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$27,530
Cost:
$32,632
$16,368 433,264 $11,162 1,146 - - - - - - $16,368
433,264
kWh
$11,162
1,146
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$849
Cost:
$1,005
$170 4,660 $58 6 - - $454 - $167 - $170
4,660
kWh
$58
6
kW-months/year
-
-
MMBtu
$454
-
$
$167
-
$
09: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$126
Cost:
$632
$126 3,571 - - - - - - - - $126
3,571
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$67
Cost:
$432
$67 1,623 - - - - - - - - $67
1,623
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$208,132
Cost:
$39,429
$32,374 860,842 $22,403 2,300 $13,101 825 $454 - $139,800 - $32,374
860,842
kWh
$22,403
2,300
kW-months/year
$13,101
825
MMBtu
$454
-
$
$139,800
-
$
TOTAL IMPLEMENTED Savings:
$49,254
Cost:
$38,997
$21,516 571,183 $14,016 1,439 $13,101 825 $454 - $167 - $21,516
571,183
kWh
$14,016
1,439
kW-months/year
$13,101
825
MMBtu
$454
-
$
$167
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost