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IAC Assessment: SU0243
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IAC Assessment: SU0243
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IAC Center Syracuse University
Assessment Year 2006
Principal Product Steel Joist and Decking
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales $100,000,000-$500,000,000
# of Employees 79
Plant Area (Sq.Ft.) 500,000
Annual Production 120,000 Tons
Production Hrs. Annual 4,000
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $720,792 7,408,800 kWh $0.10
Electricity Demand $267,030 53,406 kW-months/year $5.00
Electricity Fees $2,452 - $ -
Natural Gas $540,459 50,789 MMBtu $10.64
TOTAL ENERGY COSTS $1,530,733
RECOMMENDED SAVINGS* $113,548 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,632
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$18,077
Cost:
-
- - - - $18,077 1,699 - - - - -
-
kWh
-
-
kW-months/year
$18,077
1,699
MMBtu
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,394
Cost:
-
$7,174 73,960 $1,220 244 - - - - - - $7,174
73,960
kWh
$1,220
244
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,730
Cost:
-
$1,435 14,790 $295 59 - - - - - - $1,435
14,790
kWh
$295
59
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,147
Cost:
-
$952 9,810 $195 39 - - - - - - $952
9,810
kWh
$195
39
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$13,094
Cost:
$636
$11,194 115,400 $1,900 380 - - - - - - $11,194
115,400
kWh
$1,900
380
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,352
Cost:
$1,344
$6,367 65,640 $985 197 - - - - - - $6,367
65,640
kWh
$985
197
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$438
Cost:
$732
$408 4,205 $30 6 - - - - - - $408
4,205
kWh
$30
6
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$186
Cost:
$428
$186 1,915 - - - - - - - - $186
1,915
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$382
Cost:
$912
$170 1,752 $10 2 - - $32 - $170 - $170
1,752
kWh
$10
2
kW-months/year
-
-
MMBtu
$32
-
$
$170
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$39,436
Cost:
$104,800
$34,151 352,080 $5,285 1,057 - - - - - - $34,151
352,080
kWh
$5,285
1,057
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$23,312
Cost:
$73,075
- - - - $23,312 2,191 - - - - -
-
kWh
-
-
kW-months/year
$23,312
2,191
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$113,548
Cost:
$181,927
$62,037 639,552 $9,920 1,984 $41,389 3,890 $32 - $170 - $62,037
639,552
kWh
$9,920
1,984
kW-months/year
$41,389
3,890
MMBtu
$32
-
$
$170
-
$
TOTAL IMPLEMENTED Savings:
$48,632
Cost:
$3,320
$26,043 268,477 $4,310 862 $18,077 1,699 $32 - $170 - $26,043
268,477
kWh
$4,310
862
kW-months/year
$18,077
1,699
MMBtu
$32
-
$
$170
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost