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IAC Assessment: SU0245
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IAC Assessment: SU0245
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IAC Center Syracuse University
Assessment Year 2006
Principal Product Cottage Cheese and Sour Cream
NAICS 311513 - Cheese Manufacturing
SIC 2086 - Bottled And Canned Soft Drinks
Sales $50,000,000-$100,000,000
# of Employees 85
Plant Area (Sq.Ft.) 91,268
Annual Production 300,000 Pieces
Production Hrs. Annual 6,240
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,255,194 10,639,114 kWh $0.12
Electricity Demand $267,124 20,200 kW-months/year $13.22
Electricity Fees $5,643 - $ -
Natural Gas $1,690,423 146,342 MMBtu $11.55
TOTAL ENERGY COSTS $3,218,384
RECOMMENDED SAVINGS* $116,571 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,454
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$22,880
Cost:
-
$17,683 149,863 $5,197 393 - - - - - - - - $17,683
149,863
kWh
$5,197
393
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$2,053
Cost:
-
- - - - - - - - - - $2,053 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$2,053
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,502
Cost:
-
$1,171 9,922 $331 25 - - - - - - - - $1,171
9,922
kWh
$331
25
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$281
Cost:
-
$215 1,825 $66 5 - - - - - - - - $215
1,825
kWh
$66
5
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,666
Cost:
$770
$9,251 78,402 $1,415 107 - - - - - - - - $9,251
78,402
kWh
$1,415
107
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$4,759
Cost:
$318
- - - - - - $4,759 412 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,759
412
MMBtu
-
-
$
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$35,801
Cost:
$8,000
$29,453 249,600 $6,348 480 - - - - - - - - $29,453
249,600
kWh
$6,348
480
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,379
Cost:
$791
- - - - - - $2,379 206 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,379
206
MMBtu
-
-
$
-
-
$
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,048
Cost:
$312
$730 6,178 $318 24 - - - - - - - - $730
6,178
kWh
$318
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,762
Cost:
$9,883
$8,998 76,256 $2,764 209 - - - - - - - - $8,998
76,256
kWh
$2,764
209
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,270
Cost:
$1,071
$616 5,220 $92 7 - - - - $360 - $202 - $616
5,220
kWh
$92
7
kW-months/year
-
-
$
-
-
MMBtu
$360
-
$
$202
-
$
12: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$191
Cost:
$270
$165 1,402 $26 2 - - - - - - - - $165
1,402
kWh
$26
2
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
13: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$13,910
Cost:
$30,045
$8,448 71,593 $5,462 413 - - - - - - - - $8,448
71,593
kWh
$5,462
413
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
14: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,426
Cost:
$6,975
- - - - - - $2,426 210 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,426
210
MMBtu
-
-
$
-
-
$
15: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,643
Cost:
$19,001
- - - - $5,643 - - - - - - - -
-
kWh
-
-
kW-months/year
$5,643
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$116,571
Cost:
$77,436
$76,730 650,261 $22,019 1,665 $5,643 - $9,564 828 $360 - $2,255 - $76,730
650,261
kWh
$22,019
1,665
kW-months/year
$5,643
-
$
$9,564
828
MMBtu
$360
-
$
$2,255
-
$
TOTAL IMPLEMENTED Savings:
$22,454
Cost:
$8,375
$11,152 94,502 $2,064 156 - - $7,185 622 - - $2,053 - $11,152
94,502
kWh
$2,064
156
kW-months/year
-
-
$
$7,185
622
MMBtu
-
-
$
$2,053
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes One-time Revenue or Avoided Cost