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IAC Assessment: SU0248
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IAC Assessment: SU0248
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IAC Center Syracuse University
Assessment Year 2007
Principal Product Gaskets, Seals and Expansion Joints
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $10,000,000-$50,000,000
# of Employees 456
Plant Area (Sq.Ft.) 650,000
Annual Production 40,000 Pieces
Production Hrs. Annual 6,240
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,208,747 12,859,043 kWh $0.09
Electricity Demand $5,220 26,098 kW-months/year $0.20
Electricity Fees $4,146 - $ -
Natural Gas $1,251,751 117,872 MMBtu $10.62
TOTAL ENERGY COSTS $2,469,864
RECOMMENDED SAVINGS* $165,126 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $137,005
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,292
Cost:
-
$7,271 77,351 $21 106 - - - - - - - - $7,271
77,351
kWh
$21
106
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,903
Cost:
-
$1,896 20,173 $7 37 - - - - - - - - $1,896
20,173
kWh
$7
37
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$546
Cost:
-
- - - - - - - - $546 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$546
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$260
Cost:
-
$259 2,759 $1 5 - - - - - - - - $259
2,759
kWh
$1
5
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$85,427
Cost:
$432
- - - - $85,427 8,044 - - - - - - -
-
kWh
-
-
kW-months/year
$85,427
8,044
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$6,276
Cost:
$515
$6,258 66,576 $18 91 - - - - - - - - $6,258
66,576
kWh
$18
91
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$38,806
Cost:
$6,280
$38,693 411,632 $113 564 - - - - - - - - $38,693
411,632
kWh
$113
564
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$5,841
Cost:
$1,098
- - - - $5,841 550 - - - - - - -
-
kWh
-
-
kW-months/year
$5,841
550
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,730
Cost:
$1,952
$5,707 60,716 $23 117 - - - - - - - - $5,707
60,716
kWh
$23
117
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,967
Cost:
$4,730
$10,935 116,325 $32 161 - - - - - - - - $10,935
116,325
kWh
$32
161
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
11: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$1,423
Cost:
$2,030
$1,423 15,140 - - - - - - - - - - $1,423
15,140
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$566
Cost:
$823
$566 6,021 - - - - - - - - - - $566
6,021
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$89
Cost:
$135
$33 350 - - - - $43 - - - $13 - $33
350
kWh
-
-
kW-months/year
-
-
MMBtu
$43
-
$
-
-
$
$13
-
$
TOTAL RECOMMENDED Savings:
$165,126
Cost:
$17,995
$73,041 777,043 $215 1,081 $91,268 8,594 $43 - $546 - $13 - $73,041
777,043
kWh
$215
1,081
kW-months/year
$91,268
8,594
MMBtu
$43
-
$
$546
-
$
$13
-
$
TOTAL IMPLEMENTED Savings:
$137,005
Cost:
$10,720
$44,999 478,719 $136 681 $91,268 8,594 $43 - $546 - $13 - $44,999
478,719
kWh
$136
681
kW-months/year
$91,268
8,594
MMBtu
$43
-
$
$546
-
$
$13
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost