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IAC Assessment: SU0251
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IAC Assessment: SU0251
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IAC Center Syracuse University
Assessment Year 2007
Principal Product Converted Paper
NAICS 322220 - Paper Bag and Coated and Treated Paper Manufacturing
SIC 2671 - Paper Coated & Laminated, Packaging
Sales $50,000,000-$100,000,000
# of Employees 189
Plant Area (Sq.Ft.) 195,448
Annual Production 30,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $514,073 4,587,977 kWh $0.11
Electricity Demand $83,854 12,535 kW-months/year $6.69
Electricity Fees $38,988 - $ -
Natural Gas $922,659 69,776 MMBtu $13.22
Fuel Oil #6 $126,037 13,126 MMBtu $9.60
TOTAL ENERGY COSTS $2,020,311
RECOMMENDED SAVINGS* $126,248 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $67,082
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,054
Cost:
-
$4,532 40,465 $522 78 - - - - $4,532
40,465
kWh
$522
78
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,682
Cost:
-
$2,327 20,779 $355 53 - - - - $2,327
20,779
kWh
$355
53
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$707
Cost:
-
$613 5,475 $94 14 - - - - $613
5,475
kWh
$94
14
kW-months/year
-
-
MMBtu
-
-
$
04: 2.6232 INSTALL SET-BACK TIMERS Savings:
$8,210
Cost:
$457
- - - - $8,210 621 - - -
-
kWh
-
-
kW-months/year
$8,210
621
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,670
Cost:
$480
$4,188 37,396 $482 72 - - - - $4,188
37,396
kWh
$482
72
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$2,314
Cost:
$219
- - - - $2,314 175 - - -
-
kWh
-
-
kW-months/year
$2,314
175
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$41,420
Cost:
$8,140
$37,152 331,718 $4,268 638 - - - - $37,152
331,718
kWh
$4,268
638
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$38,999
Cost:
$17,176
- - - - $38,999 2,950 - - -
-
kWh
-
-
kW-months/year
$38,999
2,950
MMBtu
-
-
$
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$14,026
Cost:
$5,000
- - - - $14,026 1,061 - - -
-
kWh
-
-
kW-months/year
$14,026
1,061
MMBtu
-
-
$
10: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$278
Cost:
$130
- - - - $278 21 - - -
-
kWh
-
-
kW-months/year
$278
21
MMBtu
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$234
Cost:
$150
$108 964 $7 1 - - $119 - $108
964
kWh
$7
1
kW-months/year
-
-
MMBtu
$119
-
$
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,778
Cost:
$1,620
$1,778 15,876 - - - - - - $1,778
15,876
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
13: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$1,970
Cost:
$2,556
- - - - $1,970 149 - - -
-
kWh
-
-
kW-months/year
$1,970
149
MMBtu
-
-
$
14: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,906
Cost:
$14,129
- - - - - - $3,906 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,906
-
$
TOTAL RECOMMENDED Savings:
$126,248
Cost:
$50,057
$50,698 452,673 $5,728 856 $65,797 4,977 $4,025 - $50,698
452,673
kWh
$5,728
856
kW-months/year
$65,797
4,977
MMBtu
$4,025
-
$
TOTAL IMPLEMENTED Savings:
$67,082
Cost:
$16,395
$43,667 389,893 $5,105 763 $18,310 1,385 - - $43,667
389,893
kWh
$5,105
763
kW-months/year
$18,310
1,385
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost