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IAC Assessment: SU0253
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IAC Assessment: SU0253
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IAC Center Syracuse University
Assessment Year 2007
Principal Product Lightweight Specialty Paper
NAICS 322121 - Paper (except Newsprint) Mills
SIC 2621 - Paper Mills
Sales $10,000,000-$50,000,000
# of Employees 55
Plant Area (Sq.Ft.) 274,000
Annual Production 20,645,000 Pounds
Production Hrs. Annual 6,240
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,911,956 15,817,528 kWh $0.12
Natural Gas $2,404,550 194,128 MMBtu $12.39
TOTAL ENERGY COSTS $4,316,506
RECOMMENDED SAVINGS* $185,527 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $102,512
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$10,167
Cost:
-
$10,166 84,016 $1 202 - - - - $10,166
84,016
kWh
$1
202
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,378
Cost:
-
$7,377 60,965 $1 117 - - - - $7,377
60,965
kWh
$1
117
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,268
Cost:
-
$5,267 43,529 $1 125 - - - - $5,267
43,529
kWh
$1
125
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$19,715
Cost:
$2,349
$19,714 162,926 $1 313 - - - - $19,714
162,926
kWh
$1
313
kW-months/year
-
-
$
-
-
MMBtu
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$6,121
Cost:
$66
- - - - - - $6,121 494 -
-
kWh
-
-
kW-months/year
-
-
$
$6,121
494
MMBtu
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,143
Cost:
$542
- - - - - - $2,143 173 -
-
kWh
-
-
kW-months/year
-
-
$
$2,143
173
MMBtu
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$545
Cost:
$185
- - - - - - $545 44 -
-
kWh
-
-
kW-months/year
-
-
$
$545
44
MMBtu
08: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$67,711
Cost:
$37,811
- - - - - - $67,711 5,465 -
-
kWh
-
-
kW-months/year
-
-
$
$67,711
5,465
MMBtu
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$46,500
Cost:
$34,295
- - - - - - $46,500 3,753 -
-
kWh
-
-
kW-months/year
-
-
$
$46,500
3,753
MMBtu
10: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$311
Cost:
$543
$311 2,573 - - - - - - $311
2,573
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
11: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$15,304
Cost:
$45,129
- - - - $15,304 - - - -
-
kWh
-
-
kW-months/year
$15,304
-
$
-
-
MMBtu
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,364
Cost:
$16,006
$4,363 36,067 $1 63 - - - - $4,363
36,067
kWh
$1
63
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$185,527
Cost:
$136,926
$47,198 390,076 $5 820 $15,304 - $123,020 9,929 $47,198
390,076
kWh
$5
820
kW-months/year
$15,304
-
$
$123,020
9,929
MMBtu
TOTAL IMPLEMENTED Savings:
$102,512
Cost:
$53,986
$47,198 390,076 $5 820 - - $55,309 4,464 $47,198
390,076
kWh
$5
820
kW-months/year
-
-
$
$55,309
4,464
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas