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IAC Assessment: SU0257
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IAC Assessment: SU0257
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IAC Center Syracuse University
Assessment Year 2007
Principal Product Lightweight Specialty Paper
NAICS 322121 - Paper (except Newsprint) Mills
SIC 2621 - Paper Mills
Sales $10,000,000-$50,000,000
# of Employees 68
Plant Area (Sq.Ft.) 135,000
Annual Production 70,000,000 Pounds
Production Hrs. Annual 8,769
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,268,484 34,258,817 kWh $0.10
Electricity Demand $421,545 61,924 kW-months/year $6.81
Electricity Fees $34,685 - $ -
Natural Gas $3,011,852 24,706 MMBtu $121.91
TOTAL ENERGY COSTS $6,736,566
RECOMMENDED SAVINGS* $517,639 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $502,565
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$17,366
Cost:
-
$15,753 165,816 $1,613 237 - - - - - - $15,753
165,816
kWh
$1,613
237
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,043
Cost:
-
$7,505 79,002 $1,538 226 - - - - - - $7,505
79,002
kWh
$1,538
226
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$4,349
Cost:
-
$3,893 40,984 $456 67 - - - - - - $3,893
40,984
kWh
$456
67
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,124
Cost:
$1,000
$11,906 125,328 $1,218 179 - - - - - - $11,906
125,328
kWh
$1,218
179
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,261
Cost:
$712
$4,369 45,990 $892 131 - - - - - - $4,369
45,990
kWh
$892
131
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$323,145
Cost:
$79,171
- - - - - - $323,145 26,508 - - -
-
kWh
-
-
kW-months/year
-
-
$
$323,145
26,508
MMBtu
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,815
Cost:
$1,735
$6,815 71,736 - - - - - - - - $6,815
71,736
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$561
Cost:
$250
- - - - - - $561 46 - - -
-
kWh
-
-
kW-months/year
-
-
$
$561
46
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$901
Cost:
$632
$383 4,030 $41 6 - - - - $477 - $383
4,030
kWh
$41
6
kW-months/year
-
-
$
-
-
MMBtu
$477
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,859
Cost:
$12,203
$8,933 93,996 $926 136 - - - - - - $8,933
93,996
kWh
$926
136
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$112,898
Cost:
$150,000
$102,415 1,078,056 $10,483 1,504 - - - - - - $102,415
1,078,056
kWh
$10,483
1,504
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
12: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$144
Cost:
$272
$144 1,516 - - - - - - - - $144
1,516
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
13: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$14,173
Cost:
$42,224
- - - - $14,173 - - - - - -
-
kWh
-
-
kW-months/year
$14,173
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$517,639
Cost:
$288,199
$162,116 1,706,454 $17,167 2,486 $14,173 - $323,706 26,554 $477 - $162,116
1,706,454
kWh
$17,167
2,486
kW-months/year
$14,173
-
$
$323,706
26,554
MMBtu
$477
-
$
TOTAL IMPLEMENTED Savings:
$502,565
Cost:
$245,343
$161,733 1,702,424 $17,126 2,480 - - $323,706 26,554 - - $161,733
1,702,424
kWh
$17,126
2,480
kW-months/year
-
-
$
$323,706
26,554
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost