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IAC Assessment: SU0265
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IAC Assessment: SU0265
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IAC Center Syracuse University
Assessment Year 2008
Principal Product Solder Paste
NAICS 331491 - Nonferrous Metal (except Copper and Aluminum) Rolling, Drawing, and Extruding
SIC 3499 - Fabricated Metal Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 149
Plant Area (Sq.Ft.) 43,683
Annual Production 663,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $205,554 2,363,653 kWh $0.09
Electricity Demand $64,603 6,353 kW-months/year $10.17
Electricity Fees $51,329 - $ -
Natural Gas $121,539 12,024 MMBtu $10.11
TOTAL ENERGY COSTS $443,025
RECOMMENDED SAVINGS* $222,037 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,401
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$468
Cost:
-
- - $468 3,939 - - - - -
-
kWh
$468
3,939
kW-months/year
-
-
$
-
-
$
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$191
Cost:
-
$141 1,622 $50 3 - - - - $141
1,622
kWh
$50
3
kW-months/year
-
-
$
-
-
$
03: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$214,622
Cost:
$23,800
$(-1,357) (-15,600) $(-498) (-30) - - $216,477 - $(-1,357)
(-15,600)
kWh
$(-498)
(-30)
kW-months/year
-
-
$
$216,477
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,615
Cost:
$252
$1,183 13,603 $432 26 - - - - $1,183
13,603
kWh
$432
26
kW-months/year
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$786
Cost:
$223
$537 6,178 $249 12 - - - - $537
6,178
kWh
$249
12
kW-months/year
-
-
$
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,263
Cost:
$3,368
$2,366 27,198 $897 54 - - - - $2,366
27,198
kWh
$897
54
kW-months/year
-
-
$
-
-
$
07: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$171
Cost:
$310
$171 1,971 - - - - - - $171
1,971
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$921
Cost:
$4,079
- - - - $921 - - - -
-
kWh
-
-
kW-months/year
$921
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$222,037
Cost:
$32,032
$3,041 34,972 $1,598 4,004 $921 - $216,477 - $3,041
34,972
kWh
$1,598
4,004
kW-months/year
$921
-
$
$216,477
-
$
TOTAL IMPLEMENTED Savings:
$2,401
Cost:
$475
$1,720 19,781 $681 38 - - - - $1,720
19,781
kWh
$681
38
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost