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IAC Assessment: SU0268
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IAC Assessment: SU0268
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IAC Center Syracuse University
Assessment Year 2008
Principal Product Blades for aerospace and power generation
NAICS 336412 - Aircraft Engine and Engine Parts Manufacturing
SIC 3724 - Aircraft Engines And Engine Parts
Sales $10,000,000-$50,000,000
# of Employees 297
Plant Area (Sq.Ft.) 240,000
Annual Production 20,000 Pieces
Production Hrs. Annual 6,240
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,318,351 18,574,451 kWh $0.07
Electricity Demand $214,526 33,046 kW-months/year $6.49
Electricity Fees $60,488 - $ -
Natural Gas $285,670 28,771 MMBtu $9.93
TOTAL ENERGY COSTS $1,879,035
RECOMMENDED SAVINGS* $97,837 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $69,731
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$15,465
Cost:
-
$13,259 176,779 $2,206 340 - - - - - - $13,259
176,779
kWh
$2,206
340
kW-months/year
-
-
$
-
-
$
-
-
$
02: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$854
Cost:
-
- - - - - - $854 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$854
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$22,823
Cost:
$1,071
$19,572 260,957 $3,251 502 - - - - - - $19,572
260,957
kWh
$3,251
502
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,511
Cost:
$1,250
$5,583 74,443 $928 143 - - - - - - $5,583
74,443
kWh
$928
143
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$310
Cost:
$385
$177 2,365 $19 3 - - - - $114 - $177
2,365
kWh
$19
3
kW-months/year
-
-
$
-
-
$
$114
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$39,769
Cost:
$83,044
$34,097 454,460 $5,672 874 - - - - - - $34,097
454,460
kWh
$5,672
874
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$781
Cost:
$1,451
$781 10,408 - - - - - - - - $781
10,408
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$318
Cost:
$674
$318 4,243 - - - - - - - - $318
4,243
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,006
Cost:
$39,533
- - - - $11,006 - - - - - -
-
kWh
-
-
kW-months/year
$11,006
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$97,837
Cost:
$127,408
$73,787 983,655 $12,076 1,862 $11,006 - $854 - $114 - $73,787
983,655
kWh
$12,076
1,862
kW-months/year
$11,006
-
$
$854
-
$
$114
-
$
TOTAL IMPLEMENTED Savings:
$69,731
Cost:
$86,424
$59,747 796,468 $9,870 1,522 - - - - $114 - $59,747
796,468
kWh
$9,870
1,522
kW-months/year
-
-
$
-
-
$
$114
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Administrative Changes One-time Revenue or Avoided Cost