IAC logo
IAC Assessment: SU0270
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SU0270
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Syracuse University
Assessment Year 2008
Principal Product Corrugated Packaging
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $50,000,000-$100,000,000
# of Employees 164
Plant Area (Sq.Ft.) 184,960
Annual Production 737,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $317,496 3,895,651 kWh $0.08
Electricity Demand $27,908 9,396 kW-months/year $2.97
Electricity Fees $47,134 - $ -
Natural Gas $468,166 51,428 MMBtu $9.10
TOTAL ENERGY COSTS $860,704
RECOMMENDED SAVINGS* $108,586 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $99,533
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ Tgal
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,101
Cost:
-
$7,573 92,352 $528 177 - - - - - - - - - - $7,573
92,352
kWh
$528
177
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$952
Cost:
-
$890 10,856 $62 21 - - - - - - - - - - $890
10,856
kWh
$62
21
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$48,133
Cost:
$1,453
- - - - - - $40,008 4,588 - - $7,197 - $928 - -
-
kWh
-
-
kW-months/year
-
-
$
$40,008
4,588
MMBtu
-
-
$
$7,197
-
$
$928
-
Tgal
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,122
Cost:
$129
$4,789 58,406 $333 112 - - - - - - - - - - $4,789
58,406
kWh
$333
112
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,799
Cost:
$1,379
$7,291 88,920 $508 171 - - - - - - - - - - $7,291
88,920
kWh
$508
171
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$393
Cost:
$175
$393 4,792 - - - - - - - - - - - - $393
4,792
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$23,234
Cost:
$18,896
- - - - - - $23,234 2,665 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$23,234
2,665
MMBtu
-
-
$
-
-
$
-
-
Tgal
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$392
Cost:
$430
- - - - - - $392 45 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$392
45
MMBtu
-
-
$
-
-
$
-
-
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$259
Cost:
$317
$101 1,226 $6 2 - - - - $61 - $91 - - - $101
1,226
kWh
$6
2
kW-months/year
-
-
$
-
-
MMBtu
$61
-
$
$91
-
$
-
-
Tgal
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,250
Cost:
$2,850
- - - - $2,250 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,250
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,767
Cost:
$22,925
$11,001 134,160 $766 258 - - - - - - - - - - $11,001
134,160
kWh
$766
258
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
12: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$184
Cost:
$472
$184 2,247 - - - - - - - - - - - - $184
2,247
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$108,586
Cost:
$49,026
$32,222 392,959 $2,203 741 $2,250 - $63,634 7,298 $61 - $7,288 - $928 - $32,222
392,959
kWh
$2,203
741
kW-months/year
$2,250
-
$
$63,634
7,298
MMBtu
$61
-
$
$7,288
-
$
$928
-
Tgal
TOTAL IMPLEMENTED Savings:
$99,533
Cost:
$49,026
$23,759 289,751 $1,613 543 $2,250 - $63,634 7,298 $61 - $7,288 - $928 - $23,759
289,751
kWh
$1,613
543
kW-months/year
$2,250
-
$
$63,634
7,298
MMBtu
$61
-
$
$7,288
-
$
$928
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Water Consumption