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IAC Assessment: SU0273
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IAC Assessment: SU0273
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IAC Center Syracuse University
Assessment Year 2008
Principal Product Ferrite Powder
NAICS 327110 - Pottery, Ceramics, and Plumbing Fixture Manufacturing
SIC 3295 - Minerals, Ground Or Treated
Sales $10,000,000-$50,000,000
# of Employees 35
Plant Area (Sq.Ft.) 28,700
Annual Production 65,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $592,984 6,090,532 kWh $0.10
Electricity Demand $195,088 11,242 kW-months/year $17.35
Electricity Fees $7,344 - $ -
Natural Gas $1,117,711 166,715 MMBtu $6.70
TOTAL ENERGY COSTS $1,913,127
RECOMMENDED SAVINGS* $239,741 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $235,815
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,597
Cost:
-
$2,889 29,784 $708 41 - - - - - - - - $2,889
29,784
kWh
$708
41
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,284
Cost:
-
$2,642 3,284 $642 37 - - - - - - - - $2,642
3,284
kWh
$642
37
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
03: 2.4112 INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS Savings:
$84,581
Cost:
$7,850
- - $84,581 4,875 - - - - - - - - -
-
kWh
$84,581
4,875
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,737
Cost:
$128
$3,008 31,010 $729 42 - - - - - - - - $3,008
31,010
kWh
$729
42
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$631
Cost:
$44
$510 5,256 $121 7 - - - - - - - - $510
5,256
kWh
$121
7
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$221
Cost:
$141
$94 964 $23 1 - - - - - - $104 - $94
964
kWh
$23
1
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$104
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,553
Cost:
$10,014
$5,269 54,312 $1,284 74 - - - - - - - - $5,269
54,312
kWh
$1,284
74
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
08: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$108
Cost:
$191
$108 1,117 - - - - - - - - - - $108
1,117
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,954
Cost:
$14,012
- - - - $3,954 - - - - - - - -
-
kWh
-
-
kW-months/year
$3,954
-
$
-
-
MMBtu
-
-
gal
-
-
$
10: 3.4151 MINIMIZE WATER USAGE Savings:
$133,075
Cost:
$550,000
- - - - - - $126,846 18,225 $6,229 2,099,640 - - -
-
kWh
-
-
kW-months/year
-
-
$
$126,846
18,225
MMBtu
$6,229
2,099,640
gal
-
-
$
TOTAL RECOMMENDED Savings:
$239,741
Cost:
$582,380
$14,520 125,727 $88,088 5,077 $3,954 - $126,846 18,225 $6,229 2,099,640 $104 - $14,520
125,727
kWh
$88,088
5,077
kW-months/year
$3,954
-
$
$126,846
18,225
MMBtu
$6,229
2,099,640
gal
$104
-
$
TOTAL IMPLEMENTED Savings:
$235,815
Cost:
$582,048
$11,429 93,862 $87,357 5,035 $3,954 - $126,846 18,225 $6,229 2,099,640 - - $11,429
93,862
kWh
$87,357
5,035
kW-months/year
$3,954
-
$
$126,846
18,225
MMBtu
$6,229
2,099,640
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) One-time Revenue or Avoided Cost