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IAC Assessment: SU0275
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IAC Assessment: SU0275
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IAC Center Syracuse University
Assessment Year 2009
Principal Product Rolled Aluminum
NAICS 331315 - Aluminum Sheet, Plate, and Foil Manufacturing
SIC 3353 - Aluminum Sheet, Plate, And Foil
Sales >$500,000,000
# of Employees 675
Plant Area (Sq.Ft.) 1,611,720
Annual Production 1,300,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $21,308,952 261,939,779 kWh $0.08
Electricity Fees $216,000 - $ -
Natural Gas $34,714,592 3,014,433 MMBtu $11.52
TOTAL ENERGY COSTS $56,239,544
RECOMMENDED SAVINGS* $424,655 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $398,662
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$97,827
Cost:
-
$97,827 1,207,741 - - $97,827
1,207,741
kWh
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,818
Cost:
$800
$5,818 71,832 - - $5,818
71,832
kWh
-
-
MMBtu
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,108
Cost:
$155
- - $2,108 183 -
-
kWh
$2,108
183
MMBtu
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$23,109
Cost:
$11,160
- - $23,109 2,006 -
-
kWh
$23,109
2,006
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,884
Cost:
$833
$2,884 35,609 - - $2,884
35,609
kWh
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$292,552
Cost:
$333,015
$292,552 3,611,748 - - $292,552
3,611,748
kWh
-
-
MMBtu
07: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$357
Cost:
$1,608
$357 4,402 - - $357
4,402
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$424,655
Cost:
$347,571
$399,438 4,931,332 $25,217 2,189 $399,438
4,931,332
kWh
$25,217
2,189
MMBtu
TOTAL IMPLEMENTED Savings:
$398,662
Cost:
$335,578
$396,554 4,895,723 $2,108 183 $396,554
4,895,723
kWh
$2,108
183
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas