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IAC Assessment: SU0278
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IAC Assessment: SU0278
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IAC Center Syracuse University
Assessment Year 2009
Principal Product Tire Cord
NAICS 314994 - Rope, Cordage, Twine, Tire Cord, and Tire Fabric Mills
SIC 2269 - Finishing Plants, Nec
Sales $10,000,000-$50,000,000
# of Employees 152
Plant Area (Sq.Ft.) 396,000
Annual Production 16,950,000 Pounds
Production Hrs. Annual 6,000
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,550,142 20,345,288 kWh $0.08
Electricity Demand $184,491 37,579 kW-months/year $4.91
Electricity Fees $118,783 - $ -
Natural Gas $770,310 70,331 MMBtu $10.95
TOTAL ENERGY COSTS $2,623,726
RECOMMENDED SAVINGS* $106,693 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $96,934
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$25,359
Cost:
-
$22,614 279,180 $2,745 559 - - $22,614
279,180
kWh
$2,745
559
kW-months/year
-
-
$
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$8,358
Cost:
-
$7,445 91,920 $913 184 - - $7,445
91,920
kWh
$913
184
kW-months/year
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,050
Cost:
-
$7,181 88,640 $869 177 - - $7,181
88,640
kWh
$869
177
kW-months/year
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,305
Cost:
$528
$3,839 47,400 $466 95 - - $3,839
47,400
kWh
$466
95
kW-months/year
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,615
Cost:
$410
$3,222 39,780 $393 80 - - $3,222
39,780
kWh
$393
80
kW-months/year
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$44,212
Cost:
$7,299
$44,212 545,824 - - - - $44,212
545,824
kWh
-
-
kW-months/year
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,289
Cost:
$1,820
$1,289 15,910 - - - - $1,289
15,910
kWh
-
-
kW-months/year
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,049
Cost:
$6,721
$3,593 44,376 $456 93 - - $3,593
44,376
kWh
$456
93
kW-months/year
-
-
$
09: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$112
Cost:
$271
$112 1,379 - - - - $112
1,379
kWh
-
-
kW-months/year
-
-
$
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,344
Cost:
$28,458
- - - - $7,344 - -
-
kWh
-
-
kW-months/year
$7,344
-
$
TOTAL RECOMMENDED Savings:
$106,693
Cost:
$45,507
$93,507 1,154,409 $5,842 1,188 $7,344 - $93,507
1,154,409
kWh
$5,842
1,188
kW-months/year
$7,344
-
$
TOTAL IMPLEMENTED Savings:
$96,934
Cost:
$43,416
$84,661 1,045,200 $4,929 1,004 $7,344 - $84,661
1,045,200
kWh
$4,929
1,004
kW-months/year
$7,344
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees