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IAC Assessment: SU0279
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IAC Assessment: SU0279
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IAC Center Syracuse University
Assessment Year 2009
Principal Product Extrusion Dies/Tooling
NAICS 333514 - Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 36,400
Annual Production 712 Units
Production Hrs. Annual 8,760
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $392,686 4,532,970 kWh $0.09
Electricity Demand $26,655 8,975 kW-months/year $2.97
Electricity Fees $13,071 - $ -
Natural Gas $40,291 3,350 MMBtu $12.03
TOTAL ENERGY COSTS $472,703
RECOMMENDED SAVINGS* $33,886 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,256
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,367
Cost:
-
$8,948 102,843 $419 141 - - - - - - $8,948
102,843
kWh
$419
141
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,002
Cost:
-
$1,002 11,520 - - - - - - - - $1,002
11,520
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$673
Cost:
-
$631 7,249 $42 14 - - - - - - $631
7,249
kWh
$42
14
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$319
Cost:
-
$319 3,672 - - - - - - - - $319
3,672
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$10,115
Cost:
$1,032
$9,664 111,076 $451 152 - - - - - - $9,664
111,076
kWh
$451
152
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,498
Cost:
$748
$5,251 60,356 $247 83 - - - - - - $5,251
60,356
kWh
$247
83
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$204
Cost:
$305
$76 876 $3 1 - - $55 - $70 - $76
876
kWh
$3
1
kW-months/year
-
-
$
$55
-
$
$70
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,866
Cost:
$10,242
$4,649 53,436 $217 73 - - - - - - $4,649
53,436
kWh
$217
73
kW-months/year
-
-
$
-
-
$
-
-
$
09: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$225
Cost:
$478
$225 2,584 - - - - - - - - $225
2,584
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
10: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,617
Cost:
$7,912
- - - - $1,617 - - - - - -
-
kWh
-
-
kW-months/year
$1,617
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$33,886
Cost:
$20,717
$30,765 353,612 $1,379 464 $1,617 - $55 - $70 - $30,765
353,612
kWh
$1,379
464
kW-months/year
$1,617
-
$
$55
-
$
$70
-
$
TOTAL IMPLEMENTED Savings:
$21,256
Cost:
$11,295
$20,245 232,703 $886 298 - - $55 - $70 - $20,245
232,703
kWh
$886
298
kW-months/year
-
-
$
$55
-
$
$70
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Administrative Changes One-time Revenue or Avoided Cost