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IAC Assessment: SU0280
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IAC Assessment: SU0280
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IAC Center Syracuse University
Assessment Year 2009
Principal Product Industrial Gas Turbines and Aerospace Parts
NAICS 331512 - Steel Investment Foundries
SIC 3324 - Steel Investment Foundries
Sales $50,000,000-$100,000,000
# of Employees 430
Plant Area (Sq.Ft.) 102,000
Annual Production 818 Tons
Production Hrs. Annual 6,240
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $817,295 9,167,386 kWh $0.09
Electricity Demand $313,233 23,927 kW-months/year $13.09
Electricity Fees $1,932 - $ -
Natural Gas $503,701 53,776 MMBtu $9.37
TOTAL ENERGY COSTS $1,636,161
RECOMMENDED SAVINGS* $89,984 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,333
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$12,297
Cost:
-
$9,718 109,187 $2,579 197 - - - - - - - - $9,718
109,187
kWh
$2,579
197
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$7,999
Cost:
-
$7,999 89,880 - - - - - - - - - - $7,999
89,880
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,445
Cost:
-
$2,906 32,648 $2,539 194 - - - - - - - - $2,906
32,648
kWh
$2,539
194
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,438
Cost:
-
$836 9,390 $602 46 - - - - - - - - $836
9,390
kWh
$602
46
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,497
Cost:
$378
$2,908 32,675 $589 45 - - - - - - - - $2,908
32,675
kWh
$589
45
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,873
Cost:
$1,477
$4,873 54,756 - - - - - - - - - - $4,873
54,756
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$3,497
Cost:
$3,768
$2,908 32,675 $589 45 - - - - - - - - $2,908
32,675
kWh
$589
45
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$344
Cost:
$405
$133 1,489 $26 2 - - - - $68 - $117 - $133
1,489
kWh
$26
2
kW-months/year
-
-
$
-
-
MMBtu
$68
-
$
$117
-
$
09: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$47,225
Cost:
$73,508
- - - - - - $47,225 5,040 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$47,225
5,040
MMBtu
-
-
$
-
-
$
10: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$644
Cost:
$1,009
$644 7,241 - - - - - - - - - - $644
7,241
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
11: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,725
Cost:
$7,949
- - - - $2,725 - - - - - - - -
-
kWh
-
-
kW-months/year
$2,725
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$89,984
Cost:
$88,494
$32,925 369,941 $6,924 529 $2,725 - $47,225 5,040 $68 - $117 - $32,925
369,941
kWh
$6,924
529
kW-months/year
$2,725
-
$
$47,225
5,040
MMBtu
$68
-
$
$117
-
$
TOTAL IMPLEMENTED Savings:
$40,333
Cost:
$13,572
$31,312 351,821 $6,296 481 $2,725 - - - - - - - $31,312
351,821
kWh
$6,296
481
kW-months/year
$2,725
-
$
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes One-time Revenue or Avoided Cost