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IAC Assessment: SU0292
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IAC Assessment: SU0292
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IAC Center Syracuse University
Assessment Year 2010
Principal Product Insulators
NAICS 327110 - Pottery, Ceramics, and Plumbing Fixture Manufacturing
SIC 3264 - Porcelain Electrical Supplies
Sales $10,000,000-$50,000,000
# of Employees 168
Plant Area (Sq.Ft.) 486,662
Annual Production 2,000,000 Pieces
Production Hrs. Annual 4,160
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $840,159 13,499,331 kWh $0.06
Electricity Demand $293,468 29,158 kW-months/year $10.06
Electricity Fees $19,016 - $ -
Natural Gas $2,687,844 298,669 MMBtu $9.00
TOTAL ENERGY COSTS $3,840,487
RECOMMENDED SAVINGS* $155,520 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,601
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$22,577
Cost:
-
- - - - - - $22,577 2,218 -
-
kWh
-
-
kW-months/year
-
-
$
$22,577
2,218
MMBtu
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$4,309
Cost:
$46
- - - - - - $4,309 423 -
-
kWh
-
-
kW-months/year
-
-
$
$4,309
423
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,292
Cost:
$962
- - - - - - $3,292 323 -
-
kWh
-
-
kW-months/year
-
-
$
$3,292
323
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,754
Cost:
$5,714
$5,754 84,622 - - - - - - $5,754
84,622
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$274
Cost:
$560
$274 4,036 - - - - - - $274
4,036
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$35,377
Cost:
$81,156
$26,379 387,920 $8,998 894 - - - - $26,379
387,920
kWh
$8,998
894
kW-months/year
-
-
$
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$57,316
Cost:
$175,000
$47,654 700,800 $9,662 960 - - - - $47,654
700,800
kWh
$9,662
960
kW-months/year
-
-
$
-
-
MMBtu
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$12,124
Cost:
$37,200
- - - - $12,124 - - - -
-
kWh
-
-
kW-months/year
$12,124
-
$
-
-
MMBtu
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,849
Cost:
$24,883
- - - - - - $7,849 771 -
-
kWh
-
-
kW-months/year
-
-
$
$7,849
771
MMBtu
10: 2.1211 MOVE BOILER TO MORE EFFICIENT LOCATION Savings:
$6,648
Cost:
$60,575
- - - - - - $6,648 653 -
-
kWh
-
-
kW-months/year
-
-
$
$6,648
653
MMBtu
TOTAL RECOMMENDED Savings:
$155,520
Cost:
$386,096
$80,061 1,177,378 $18,660 1,854 $12,124 - $44,675 4,388 $80,061
1,177,378
kWh
$18,660
1,854
kW-months/year
$12,124
-
$
$44,675
4,388
MMBtu
TOTAL IMPLEMENTED Savings:
$7,601
Cost:
$1,008
- - - - - - $7,601 746 -
-
kWh
-
-
kW-months/year
-
-
$
$7,601
746
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas