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IAC Assessment: SU0297
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IAC Assessment: SU0297
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IAC Center Syracuse University
Assessment Year 2010
Principal Product Flooring Felts and Gaskets
NAICS 322121 - Paper (except Newsprint) Mills
SIC 2621 - Paper Mills
Sales $50,000,000-$100,000,000
# of Employees 120
Plant Area (Sq.Ft.) 464,000
Annual Production 45,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $919,942 15,744,243 kWh $0.06
Electricity Demand $331,778 41,573 kW-months/year $7.98
Electricity Fees $(-41,154) - $ -
Natural Gas $266,351 40,351 MMBtu $6.60
Other Energy $689,742 152,510 MMBtu $4.52
TOTAL ENERGY COSTS $2,166,659
RECOMMENDED SAVINGS* $438,864 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $114,703
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Other Energy Electricity Usage Electricity Demand Electricity Fees Other Energy
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$30,345
Cost:
-
$30,345 504,751 - - - - - - $30,345
504,751
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,367
Cost:
-
$1,361 22,680 $1,006 126 - - - - $1,361
22,680
kWh
$1,006
126
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$11,458
Cost:
$697
$11,458 190,968 - - - - - - $11,458
190,968
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,997
Cost:
$209
$1,997 33,276 - - - - - - $1,997
33,276
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$29,835
Cost:
$5,275
- - - - - - $29,835 6,597 -
-
kWh
-
-
kW-months/year
-
-
$
$29,835
6,597
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,260
Cost:
$650
$2,260 37,668 - - - - - - $2,260
37,668
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,273
Cost:
$2,136
$5,273 87,879 - - - - - - $5,273
87,879
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$18,693
Cost:
$24,129
- - - - $18,693 - - - -
-
kWh
-
-
kW-months/year
$18,693
-
$
-
-
MMBtu
09: 2.1392 REPLACE PURCHASED STEAM WITH OTHER ENERGY SOURCE Savings:
$314,524
Cost:
$658,300
- - - - - - $314,524 69,586 -
-
kWh
-
-
kW-months/year
-
-
$
$314,524
69,586
MMBtu
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,058
Cost:
$45,795
$17,818 296,964 $3,240 406 - - - - $17,818
296,964
kWh
$3,240
406
kW-months/year
-
-
$
-
-
MMBtu
11: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$1,054
Cost:
$4,725
$894 14,892 $160 20 - - - - $894
14,892
kWh
$160
20
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$438,864
Cost:
$741,916
$71,406 1,189,078 $4,406 552 $18,693 - $344,359 76,183 $71,406
1,189,078
kWh
$4,406
552
kW-months/year
$18,693
-
$
$344,359
76,183
MMBtu
TOTAL IMPLEMENTED Savings:
$114,703
Cost:
$81,271
$62,775 1,045,243 $3,400 426 $18,693 - $29,835 6,597 $62,775
1,045,243
kWh
$3,400
426
kW-months/year
$18,693
-
$
$29,835
6,597
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Other Energy Electricity Usage Electricity Demand Electricity Fees Other Energy