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IAC Assessment: SU0311
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IAC Assessment: SU0311
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IAC Center Syracuse University
Assessment Year 2011
Principal Product refractory block
NAICS 327120 - Clay Building Material and Refractories Manufacturing
SIC 3297 - Nonclay Refractories
Sales $500,000-$1,000,000
# of Employees 40
Plant Area (Sq.Ft.) 110,000
Annual Production 50,000 Pounds
Production Hrs. Annual 5,760
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $106,682 1,325,989 kWh $0.08
Natural Gas $312,075 45,674 MMBtu $6.83
TOTAL ENERGY COSTS $428,556
RECOMMENDED SAVINGS* $35,072 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,344
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Gaseous Waste One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Gaseous Waste One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ lb $ $
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$379
Cost:
-
$223 3,780 $156 21 - - - - - - $223
3,780
kWh
$156
21
kW-months/year
-
-
$
-
-
lb
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,621
Cost:
$1,125
- - - - - - $12,621 5,909,069 - - -
-
kWh
-
-
kW-months/year
-
-
$
$12,621
5,909,069
lb
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,682
Cost:
$3,759
$2,682 45,465 - - - - - - - - $2,682
45,465
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$7,617
Cost:
$15,000
$(-5,981) (-101,376) $(-1,570) (-211) - - - - $15,168 - $(-5,981)
(-101,376)
kWh
$(-1,570)
(-211)
kW-months/year
-
-
$
-
-
lb
$15,168
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,276
Cost:
$19,890
$6,799 115,232 $2,477 333 - - - - - - $6,799
115,232
kWh
$2,477
333
kW-months/year
-
-
$
-
-
lb
-
-
$
06: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$111
Cost:
$313
$111 1,874 - - - - - - - - $111
1,874
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,386
Cost:
$21,091
- - - - $2,386 - - - - - -
-
kWh
-
-
kW-months/year
$2,386
-
$
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$35,072
Cost:
$61,178
$3,834 64,975 $1,063 143 $2,386 - $12,621 5,909,069 $15,168 - $3,834
64,975
kWh
$1,063
143
kW-months/year
$2,386
-
$
$12,621
5,909,069
lb
$15,168
-
$
TOTAL IMPLEMENTED Savings:
$27,344
Cost:
$45,865
$9,704 164,477 $2,633 354 $2,386 - $12,621 5,909,069 - - $9,704
164,477
kWh
$2,633
354
kW-months/year
$2,386
-
$
$12,621
5,909,069
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Gaseous Waste One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Gaseous Waste One-time Revenue or Avoided Cost