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IAC Assessment: SU0312
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IAC Assessment: SU0312
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IAC Center Syracuse University
Assessment Year 2011
Principal Product Flexible Drive Shafts
NAICS 333613 - Mechanical Power Transmission Equipment Manufacturing
SIC 3568 - Power Transmission Equipment, Nec
Sales $10,000,000-$50,000,000
# of Employees 225
Plant Area (Sq.Ft.) 250,000
Annual Production 6,568,671 Tons
Production Hrs. Annual 4,160
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $202,878 3,050,987 kWh $0.07
Electricity Demand $35,156 11,486 kW-months/year $3.06
Natural Gas $221,064 25,448 MMBtu $8.69
TOTAL ENERGY COSTS $459,098
RECOMMENDED SAVINGS* $35,817 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,052
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$6,080
Cost:
-
$5,413 83,283 $667 218 - - - - - - $5,413
83,283
kWh
$667
218
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,162
Cost:
-
$1,834 28,215 $328 107 - - - - - - $1,834
28,215
kWh
$328
107
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.7122 DISCONNECT BALLASTS Savings:
$1,584
Cost:
-
$1,480 22,776 $104 34 - - - - - - $1,480
22,776
kWh
$104
34
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,822
Cost:
$177
$1,822 28,032 - - - - - - - - $1,822
28,032
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$588
Cost:
$283
$251 3,767 $16 5 - - - - $321 - $251
3,767
kWh
$16
5
kW-months/year
-
-
$
-
-
MMBtu
$321
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$545
Cost:
$175
$545 8,378 - - - - - - - - $545
8,378
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.7314 REDUCE VENTILATION AIR Savings:
$13,505
Cost:
$13,112
$639 8,928 $153 50 - - $12,713 1,463 - - $639
8,928
kWh
$153
50
kW-months/year
-
-
$
$12,713
1,463
MMBtu
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$308
Cost:
$450
$308 4,742 - - - - - - - - $308
4,742
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,778
Cost:
$12,185
- - - - - - $6,778 780 - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,778
780
MMBtu
-
-
$
10: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$474
Cost:
$880
$474 7,296 - - - - - - - - $474
7,296
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,695
Cost:
$15,783
- - - - $1,695 - - - - - -
-
kWh
-
-
kW-months/year
$1,695
-
$
-
-
MMBtu
-
-
$
12: 2.4112 INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS Savings:
$276
Cost:
$4,481
- - $276 90 - - - - - - -
-
kWh
$276
90
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$35,817
Cost:
$47,526
$12,766 195,417 $1,544 504 $1,695 - $19,491 2,243 $321 - $12,766
195,417
kWh
$1,544
504
kW-months/year
$1,695
-
$
$19,491
2,243
MMBtu
$321
-
$
TOTAL IMPLEMENTED Savings:
$23,052
Cost:
$18,931
$8,802 134,428 $1,216 397 - - $12,713 1,463 $321 - $8,802
134,428
kWh
$1,216
397
kW-months/year
-
-
$
$12,713
1,463
MMBtu
$321
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost