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IAC Assessment: SU0321
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IAC Assessment: SU0321
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IAC Center Syracuse University
Assessment Year 2012
Principal Product Polyester Film
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $10,000,000-$50,000,000
# of Employees 53
Plant Area (Sq.Ft.) 100,000
Annual Production 9,033 Tons
Production Hrs. Annual 8,760
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $829,095 13,967,617 kWh $0.06
Electricity Demand $192,858 21,755 kW-months/year $8.86
Electricity Fees $14,877 - $ -
Natural Gas $35,033 4,000 MMBtu $8.76
TOTAL ENERGY COSTS $1,071,863
RECOMMENDED SAVINGS* $53,011 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,235
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7314 REDUCE VENTILATION AIR Savings:
$5,156
Cost:
$9,920
$335 5,678 $222 25 $4,599 525 - - - - $335
5,678
kWh
$222
25
kW-months/year
$4,599
525
MMBtu
-
-
$
-
-
$
02: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$206
Cost:
$669
$171 2,891 $35 4 - - - - - - $171
2,891
kWh
$35
4
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$124
Cost:
$395
$124 2,103 - - - - - - - - $124
2,103
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$32,346
Cost:
$123,757
$19,485 330,252 $4,009 452 - - $7,344 - $1,508 - $19,485
330,252
kWh
$4,009
452
kW-months/year
-
-
MMBtu
$7,344
-
$
$1,508
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$955
Cost:
$4,144
$955 16,184 - - - - - - - - $955
16,184
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,620
Cost:
$38,838
- - - - - - - - $7,620 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$7,620
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,284
Cost:
$1,655
$4,284 72,611 - - - - - - - - $4,284
72,611
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$2,320
Cost:
$4,530
$(-64) (-1,080) $(-160) (-18) - - $878 - $1,666 - $(-64)
(-1,080)
kWh
$(-160)
(-18)
kW-months/year
-
-
MMBtu
$878
-
$
$1,666
-
$
TOTAL RECOMMENDED Savings:
$53,011
Cost:
$183,908
$25,290 428,639 $4,106 463 $4,599 525 $8,222 - $10,794 - $25,290
428,639
kWh
$4,106
463
kW-months/year
$4,599
525
MMBtu
$8,222
-
$
$10,794
-
$
TOTAL IMPLEMENTED Savings:
$40,235
Cost:
$135,150
$24,955 422,961 $3,884 438 - - $8,222 - $3,174 - $24,955
422,961
kWh
$3,884
438
kW-months/year
-
-
MMBtu
$8,222
-
$
$3,174
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost