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IAC Assessment: SU0377
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IAC Assessment: SU0377
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IAC Center Syracuse University
Assessment Year 2015
Principal Product Super Alloy Metals
NAICS 331492 - Secondary Smelting, Refining, and Alloying of Nonferrous Metal (except Copper and Aluminum)
SIC 3399 - Primary Metal Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 125
Plant Area (Sq.Ft.) 130,000
Annual Production 2,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $283,209 5,604,337 kWh $0.05
Electricity Demand $80,997 23,525 kW-months/year $3.44
Natural Gas $49,113 6,458 MMBtu $7.60
TOTAL ENERGY COSTS $2,080,055
RECOMMENDED SAVINGS* $1,297,002 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,487
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Gaseous Waste Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Gaseous Waste Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$854
Cost:
$514
$210 4,118 $19 6 - - - - $475 - $150 - $210
4,118
kWh
$19
6
kW-months/year
-
-
$
-
-
lb
$475
-
$
$150
-
$
02: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$1,281,641
Cost:
$1,000,000
$(-134,028) (-2,628,000) $(-12,384) (-3,600) - - $1,428,053 45,464 - - - - $(-134,028)
(-2,628,000)
kWh
$(-12,384)
(-3,600)
kW-months/year
-
-
$
$1,428,053
45,464
lb
-
-
$
-
-
$
03: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$4,112
Cost:
$3,576
$(-99) (-1,950) $(-124) (-36) - - - - $1,900 - $2,435 - $(-99)
(-1,950)
kWh
$(-124)
(-36)
kW-months/year
-
-
$
-
-
lb
$1,900
-
$
$2,435
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,129
Cost:
$998
$1,129 22,147 - - - - - - - - - - $1,129
22,147
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,883
Cost:
$2,400
$1,883 36,912 - - - - - - - - - - $1,883
36,912
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,745
Cost:
$12,259
- - - - $5,745 - - - - - - - -
-
kWh
-
-
kW-months/year
$5,745
-
$
-
-
lb
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,638
Cost:
$5,256
$1,050 20,586 $194 56 - - - - $114 - $280 - $1,050
20,586
kWh
$194
56
kW-months/year
-
-
$
-
-
lb
$114
-
$
$280
-
$
TOTAL RECOMMENDED Savings:
$1,297,002
Cost:
$1,025,003
$(-129,855) (-2,546,187) $(-12,295) (-3,574) $5,745 - $1,428,053 45,464 $2,489 - $2,865 - $(-129,855)
(-2,546,187)
kWh
$(-12,295)
(-3,574)
kW-months/year
$5,745
-
$
$1,428,053
45,464
lb
$2,489
-
$
$2,865
-
$
TOTAL IMPLEMENTED Savings:
$8,487
Cost:
$11,746
$3,044 59,666 $89 26 - - - - $2,489 - $2,865 - $3,044
59,666
kWh
$89
26
kW-months/year
-
-
$
-
-
lb
$2,489
-
$
$2,865
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Gaseous Waste Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Gaseous Waste Personnel Changes One-time Revenue or Avoided Cost