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IAC Assessment: SU0450
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IAC Assessment: SU0450
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IAC Center Syracuse University
Assessment Year 2017
Principal Product Metal Finishing
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 219
Plant Area (Sq.Ft.) 89,000
Annual Production 42,500 Units
Production Hrs. Annual 6,240
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $166,416 4,190,059 kWh $0.04
Electricity Demand $91,047 8,854 kW-months/year $10.28
Electricity Fees $10,092 - $ -
Natural Gas $239,664 64,969 MMBtu $3.69
TOTAL ENERGY COSTS $507,219
RECOMMENDED SAVINGS* $27,706 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,063
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$7,150
Cost:
$4,350
$(-162) (-4,050) $(-926) (-90) - - $2,363 - $5,875 - $(-162)
(-4,050)
kWh
$(-926)
(-90)
kW-months/year
-
-
MMBtu
$2,363
-
$
$5,875
-
$
02: 3.7312 IMPLEMENT A REGULAR MAINTENANCE PROGRAM TO REDUCE EMISSIONS FROM LEAKY VALVES AND PIPE FITTINGS Savings:
$2,004
Cost:
$1,340
$2,004 50,103 - - - - - - - - $2,004
50,103
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,719
Cost:
$4,657
$2,975 74,378 $1,520 148 - - $875 - $349 - $2,975
74,378
kWh
$1,520
148
kW-months/year
-
-
MMBtu
$875
-
$
$349
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$402
Cost:
$508
$172 4,293 $61 6 - - $116 - $54 - $172
4,293
kWh
$61
6
kW-months/year
-
-
MMBtu
$116
-
$
$54
-
$
05: 2.7314 REDUCE VENTILATION AIR Savings:
$340
Cost:
$512
$81 2,028 - - $259 70 - - - - $81
2,028
kWh
-
-
kW-months/year
$259
70
MMBtu
-
-
$
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$11,933
Cost:
$22,600
- - - - $11,933 3,234 - - - - -
-
kWh
-
-
kW-months/year
$11,933
3,234
MMBtu
-
-
$
-
-
$
07: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$158
Cost:
$374
$158 3,941 - - - - - - - - $158
3,941
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$27,706
Cost:
$34,341
$5,228 130,693 $655 64 $12,193 3,304 $3,353 - $6,278 - $5,228
130,693
kWh
$655
64
kW-months/year
$12,193
3,304
MMBtu
$3,353
-
$
$6,278
-
$
TOTAL IMPLEMENTED Savings:
$8,063
Cost:
$6,509
$5,060 126,509 $1,520 148 $259 70 $875 - $349 - $5,060
126,509
kWh
$1,520
148
kW-months/year
$259
70
MMBtu
$875
-
$
$349
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost