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IAC Assessment: SU0526
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DOE MESC
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IAC Assessment: SU0526
IAC Center Syracuse University
Assessment Year 2022
Principal Product Thermal Barrier Coatings
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $50,000,000-$100,000,000
# of Employees 237
Plant Area (Sq.Ft.) 149,000
Annual Production 20,000 Units
Production Hrs. Annual 8,760
Location (State) NY
View Case Study
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,751,289 30,002,587 kWh $0.09
Electricity Demand $322,497 29,312 kW-months/year $11.00
Electricity Fees $1,969 - $ -
Natural Gas $44,624 3,891 MMBtu $11.47
TOTAL ENERGY COSTS $3,120,380
RECOMMENDED SAVINGS* $185,189 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7122 DISCONNECT BALLASTS Savings:
$4,882
Cost:
-
$4,193 45,727 $689 63 - - - - $4,193
45,727
kWh
$689
63
kW-months/year
-
-
MMBtu
-
-
$
02: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$1,969
Cost:
-
- - - - - - $1,969 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,969
-
$
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,491
Cost:
$52
$2,311 25,200 $413 38 $(-1,233) (-107) - - $2,311
25,200
kWh
$413
38
kW-months/year
$(-1,233)
(-107)
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,343
Cost:
$792
- - - - $6,343 553 - - -
-
kWh
-
-
kW-months/year
$6,343
553
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,823
Cost:
$447
$1,823 19,816 - - - - - - $1,823
19,816
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$433
Cost:
$284
$360 3,924 $59 5 - - $14 - $360
3,924
kWh
$59
5
kW-months/year
-
-
MMBtu
$14
-
$
07: 2.6232 INSTALL SET-BACK TIMERS Savings:
$423
Cost:
$627
$423 4,612 - - - - - - $423
4,612
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$158,273
Cost:
$259,521
$92,273 1,006,250 $66,000 6,000 - - - - $92,273
1,006,250
kWh
$66,000
6,000
kW-months/year
-
-
MMBtu
-
-
$
09: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$9,454
Cost:
$16,991
$14,820 161,616 $2,442 222 $(-7,809) (-681) - - $14,820
161,616
kWh
$2,442
222
kW-months/year
$(-7,809)
(-681)
MMBtu
-
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$98
Cost:
$369
$98 1,070 - - - - - - $98
1,070
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$185,189
Cost:
$279,083
$116,301 1,268,216 $69,603 6,328 $(-2,698) (-235) $1,983 - $116,301
1,268,216
kWh
$69,603
6,328
kW-months/year
$(-2,698)
(-235)
MMBtu
$1,983
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes