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IAC Assessment: TA0053
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IAC Assessment: TA0053
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IAC Center University of Texas, Arlington
Assessment Year 2003
Principal Product Metal Products
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 60
Plant Area (Sq.Ft.) 100,000
Annual Production 500 Tons
Production Hrs. Annual 4,832
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $76,828 1,356,356 kWh $0.06
Electricity Demand $43,892 7,317 kW-months/year $6.00
Electricity Fees $2,955 - $ -
Natural Gas $69,294 13,989 MMBtu $4.95
TOTAL ENERGY COSTS $192,969
RECOMMENDED SAVINGS* $26,573 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$8,070
Cost:
$3,858
- - - - - - $8,070 1,617 -
-
kWh
-
-
kW-months/year
-
-
$
$8,070
1,617
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,660
Cost:
$1,120
$4,320 78,350 $1,340 293 - - - - $4,320
78,350
kWh
$1,340
293
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,950
Cost:
-
$3,275 59,477 $675 147 - - - - $3,275
59,477
kWh
$675
147
kW-months/year
-
-
$
-
-
MMBtu
04: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$3,528
Cost:
-
- - - - $3,528 - - - -
-
kWh
-
-
kW-months/year
$3,528
-
$
-
-
MMBtu
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,600
Cost:
$1,820
- - - - - - $2,600 522 -
-
kWh
-
-
kW-months/year
-
-
$
$2,600
522
MMBtu
06: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$1,900
Cost:
$685
$1,900 34,781 - - - - - - $1,900
34,781
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$455
Cost:
-
$300 5,421 $155 34 - - - - $300
5,421
kWh
$155
34
kW-months/year
-
-
$
-
-
MMBtu
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$410
Cost:
-
$410 7,450 - - - - - - $410
7,450
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$26,573
Cost:
$7,483
$10,205 185,479 $2,170 474 $3,528 - $10,670 2,139 $10,205
185,479
kWh
$2,170
474
kW-months/year
$3,528
-
$
$10,670
2,139
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas