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IAC Assessment: TA0088
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IAC Assessment: TA0088
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IAC Center University of Texas, Arlington
Assessment Year 2004
Principal Product Sodium Sulfate
NAICS 325998 - All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 46
Plant Area (Sq.Ft.) 173,000
Annual Production 288,000,000 Pounds
Production Hrs. Annual 8,510
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $936,124 31,922,217 kWh $0.03
Electricity Demand $446,881 52,380 kW-months/year $8.53
Electricity Fees $935 - $ -
Natural Gas $636,164 117,823 MMBtu $5.40
Other Energy $1,121,940 785,330 MMBtu $1.43
TOTAL ENERGY COSTS $3,160,044
RECOMMENDED SAVINGS* $358,895 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $250,915
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Energy Other Liquid (haz) Electricity Usage Electricity Demand Natural Gas Other Energy Other Liquid (haz)
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ gal
01: 3.7312 IMPLEMENT A REGULAR MAINTENANCE PROGRAM TO REDUCE EMISSIONS FROM LEAKY VALVES AND PIPE FITTINGS Savings:
$146,590
Cost:
$20,000
$33,520 1,122,575 $13,070 1,538 - - $100,000 525,553 - - $33,520
1,122,575
kWh
$13,070
1,538
kW-months/year
-
-
MMBtu
$100,000
525,553
MMBtu
-
-
gal
02: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$86,400
Cost:
$1,610
$86,400 2,893,422 - - - - - - - - $86,400
2,893,422
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$66,520
Cost:
$1,010
- - - - $66,520 12,320 - - - - -
-
kWh
-
-
kW-months/year
$66,520
12,320
MMBtu
-
-
MMBtu
-
-
gal
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$20,580
Cost:
$15,340
$20,580 689,140 - - - - - - - - $20,580
689,140
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
05: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$15,810
Cost:
$2,000
$11,280 377,733 $4,530 533 - - - - - - $11,280
377,733
kWh
$4,530
533
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
06: 3.7214 REDUCE OR ELIMINATE WASTE Savings:
$18,000
Cost:
$1,000
- - - - - - - - $18,000 20,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$18,000
20,000
gal
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,995
Cost:
$1,000
- - - - $3,995 740 - - - - -
-
kWh
-
-
kW-months/year
$3,995
740
MMBtu
-
-
MMBtu
-
-
gal
08: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$1,000
Cost:
-
$1,000 33,483 - - - - - - - - $1,000
33,483
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
TOTAL RECOMMENDED Savings:
$358,895
Cost:
$41,960
$152,780 5,116,353 $17,600 2,071 $70,515 13,060 $100,000 525,553 $18,000 20,000 $152,780
5,116,353
kWh
$17,600
2,071
kW-months/year
$70,515
13,060
MMBtu
$100,000
525,553
MMBtu
$18,000
20,000
gal
TOTAL IMPLEMENTED Savings:
$250,915
Cost:
$25,010
$44,800 1,500,308 $17,600 2,071 $70,515 13,060 $100,000 525,553 $18,000 20,000 $44,800
1,500,308
kWh
$17,600
2,071
kW-months/year
$70,515
13,060
MMBtu
$100,000
525,553
MMBtu
$18,000
20,000
gal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ gal
Electricity Usage Electricity Demand Natural Gas Other Energy Other Liquid (haz) Electricity Usage Electricity Demand Natural Gas Other Energy Other Liquid (haz)