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IAC Assessment: TA0091
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IAC Assessment: TA0091
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IAC Center University of Texas, Arlington
Assessment Year 2005
Principal Product Screw Machine Conveyors
NAICS 332721 - Precision Turned Product Manufacturing
SIC 3451 - Screw Machine Products
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 67,620
Annual Production 2,000 Pieces
Production Hrs. Annual 4,792
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $50,250 858,840 kWh $0.06
Electricity Demand $18,276 3,623 kW-months/year $5.04
Electricity Fees $5,085 - $ -
Natural Gas $12,254 1,648 MMBtu $7.43
TOTAL ENERGY COSTS $85,865
RECOMMENDED SAVINGS* $29,587 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,915
Cost:
$975
$12,195 208,477 $2,720 522 $12,195
208,477
kWh
$2,720
522
kW-months/year
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$7,600
Cost:
$4,390
$7,600 129,957 - - $7,600
129,957
kWh
-
-
kW-months/year
03: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$3,910
Cost:
$2,332
$3,210 54,873 $700 137 $3,210
54,873
kWh
$700
137
kW-months/year
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,750
Cost:
$190
$1,750 29,931 - - $1,750
29,931
kWh
-
-
kW-months/year
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$892
Cost:
$117
$892 15,260 - - $892
15,260
kWh
-
-
kW-months/year
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$520
Cost:
$15
$520 7,227 - - $520
7,227
kWh
-
-
kW-months/year
TOTAL RECOMMENDED Savings:
$29,587
Cost:
$8,019
$26,167 445,725 $3,420 659 $26,167
445,725
kWh
$3,420
659
kW-months/year
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand