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IAC Assessment: TN0300
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IAC Assessment: TN0300
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IAC Center University of Tennessee
Assessment Year 1987
Principal Product WOMENS NYLON HOSIERY
NAICS n/a
SIC 2251 - Women's Full-Length and Knee-Length Hosiery, Except Socks
Sales $10,000,000-$50,000,000
# of Employees 480
Plant Area (Sq.Ft.) 0
Annual Production 30,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $444,432 8,669,109 kWh $0.05
Natural Gas $158,933 37,871 MMBtu $4.20
TOTAL ENERGY COSTS $603,365
RECOMMENDED SAVINGS* $67,267 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $53,571
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$17,707
Cost:
$6,612
- - $17,707 4,216 - - -
-
kWh
$17,707
4,216
MMBtu
-
-
$
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$12,978
Cost:
$760
- - $12,978 3,090 - - -
-
kWh
$12,978
3,090
MMBtu
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,734
Cost:
-
- - $6,934 1,651 $(-1,200) - -
-
kWh
$6,934
1,651
MMBtu
$(-1,200)
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,162
Cost:
$12,300
- - $5,162 1,229 - - -
-
kWh
$5,162
1,229
MMBtu
-
-
$
05: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$3,671
Cost:
-
- - $3,671 874 - - -
-
kWh
$3,671
874
MMBtu
-
-
$
06: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$12,750
Cost:
$4,240
$12,750 250,000 - - - - $12,750
250,000
kWh
-
-
MMBtu
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$6,113
Cost:
-
$6,113 119,871 - - - - $6,113
119,871
kWh
-
-
MMBtu
-
-
$
08: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$731
Cost:
$107
- - $731 174 - - -
-
kWh
$731
174
MMBtu
-
-
$
09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,421
Cost:
$1,810
$2,421 47,479 - - - - $2,421
47,479
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$67,267
Cost:
$25,829
$21,284 417,350 $47,183 11,234 $(-1,200) - $21,284
417,350
kWh
$47,183
11,234
MMBtu
$(-1,200)
-
$
TOTAL IMPLEMENTED Savings:
$53,571
Cost:
$11,719
$12,750 250,000 $42,021 10,005 $(-1,200) - $12,750
250,000
kWh
$42,021
10,005
MMBtu
$(-1,200)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes