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IAC Assessment: TN0317
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IAC Assessment: TN0317
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IAC Center University of Tennessee
Assessment Year 1987
Principal Product PLASTIC COATED AUTO PART
NAICS n/a
SIC 3479 - Metal Coating And Allied Services
Sales $1,000,000-$5,000,000
# of Employees 76
Plant Area (Sq.Ft.) 0
Annual Production 60,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $98,981 1,689,332 kWh $0.06
Natural Gas $101,917 24,770 MMBtu $4.11
TOTAL ENERGY COSTS $200,898
RECOMMENDED SAVINGS* $20,629 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,955
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,727
Cost:
$1,002
- - $4,727 1,153 -
-
kWh
$4,727
1,153
MMBtu
02: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$3,674
Cost:
$1,722
- - $3,674 896 -
-
kWh
$3,674
896
MMBtu
03: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$3,428
Cost:
$8,100
- - $3,428 836 -
-
kWh
$3,428
836
MMBtu
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,677
Cost:
$800
- - $1,677 409 -
-
kWh
$1,677
409
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,340
Cost:
$75
$4,340 73,564 - - $4,340
73,564
kWh
-
-
MMBtu
06: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$910
Cost:
-
- - $910 222 -
-
kWh
$910
222
MMBtu
07: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$1,816
Cost:
-
$1,816 30,774 - - $1,816
30,774
kWh
-
-
MMBtu
08: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$57
Cost:
$32
- - $57 14 -
-
kWh
$57
14
MMBtu
TOTAL RECOMMENDED Savings:
$20,629
Cost:
$11,731
$6,156 104,338 $14,473 3,530 $6,156
104,338
kWh
$14,473
3,530
MMBtu
TOTAL IMPLEMENTED Savings:
$16,955
Cost:
$10,009
$6,156 104,338 $10,799 2,634 $6,156
104,338
kWh
$10,799
2,634
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas