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IAC Assessment: TN0324
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IAC Assessment: TN0324
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IAC Center University of Tennessee
Assessment Year 1987
Principal Product FABRICATED METAL PARTS
NAICS n/a
SIC 3465 - Automotive Stampings
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 0
Annual Production 1,250,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $155,531 2,842,907 kWh $0.05
Natural Gas $5,901 1,280 MMBtu $4.61
TOTAL ENERGY COSTS $161,432
RECOMMENDED SAVINGS* $12,651 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,175
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,756
Cost:
$300
$3,756 68,288 - - $3,756
68,288
kWh
-
-
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$906
Cost:
$585
- - $906 197 -
-
kWh
$906
197
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,612
Cost:
$4,800
$1,612 29,308 - - $1,612
29,308
kWh
-
-
MMBtu
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,386
Cost:
$2,836
$1,386 25,205 - - $1,386
25,205
kWh
-
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,322
Cost:
$1,120
$1,322 24,033 - - $1,322
24,033
kWh
-
-
MMBtu
06: 2.6122 ADJUST VENTS TO MINIMIZE ENERGY USE Savings:
$967
Cost:
-
$967 17,585 - - $967
17,585
kWh
-
-
MMBtu
07: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$951
Cost:
$1,500
$951 17,292 - - $951
17,292
kWh
-
-
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$822
Cost:
$1,360
$822 14,947 - - $822
14,947
kWh
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$790
Cost:
$192
$790 14,361 - - $790
14,361
kWh
-
-
MMBtu
10: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$139
Cost:
$45
$15 293 $124 27 $15
293
kWh
$124
27
MMBtu
TOTAL RECOMMENDED Savings:
$12,651
Cost:
$12,738
$11,621 211,312 $1,030 224 $11,621
211,312
kWh
$1,030
224
MMBtu
TOTAL IMPLEMENTED Savings:
$10,175
Cost:
$8,357
$9,269 168,522 $906 197 $9,269
168,522
kWh
$906
197
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas