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IAC Assessment: TN0326
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IAC Assessment: TN0326
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IAC Center University of Tennessee
Assessment Year 1987
Principal Product INDUSTRIAL VALVES
NAICS n/a
SIC 3491 - Industrial Valves
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 0
Annual Production 83,000 Pieces
Production Hrs. Annual 6,120
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $263,326 5,101,993 kWh $0.05
Natural Gas $64,761 14,112 MMBtu $4.59
LPG $7,650 1,035 MMBtu $7.39
TOTAL ENERGY COSTS $335,737
RECOMMENDED SAVINGS* $30,173 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,565
#|Description Savings
Cost
Status Electricity Usage Natural Gas LPG Electricity Usage Natural Gas LPG
$ kWh $ MMBtu $ MMBtu
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$3,984
Cost:
$300
- - $3,984 866 - - -
-
kWh
$3,984
866
MMBtu
-
-
MMBtu
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$4,339
Cost:
$2,160
- - $3,018 655 $1,321 178 -
-
kWh
$3,018
655
MMBtu
$1,321
178
MMBtu
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,432
Cost:
$1,442
- - $3,432 746 - - -
-
kWh
$3,432
746
MMBtu
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,072
Cost:
$960
$8,072 158,265 - - - - $8,072
158,265
kWh
-
-
MMBtu
-
-
MMBtu
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,918
Cost:
$4,980
- - $1,918 417 - - -
-
kWh
$1,918
417
MMBtu
-
-
MMBtu
06: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$2,024
Cost:
$6,761
- - $1,408 306 $616 83 -
-
kWh
$1,408
306
MMBtu
$616
83
MMBtu
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,749
Cost:
-
$1,749 34,291 - - - - $1,749
34,291
kWh
-
-
MMBtu
-
-
MMBtu
08: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$1,666
Cost:
-
$1,666 32,532 - - - - $1,666
32,532
kWh
-
-
MMBtu
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,989
Cost:
$600
$2,989 58,617 - - - - $2,989
58,617
kWh
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$30,173
Cost:
$17,203
$14,476 283,705 $13,760 2,990 $1,937 261 $14,476
283,705
kWh
$13,760
2,990
MMBtu
$1,937
261
MMBtu
TOTAL IMPLEMENTED Savings:
$24,565
Cost:
$5,462
$12,810 251,173 $10,434 2,267 $1,321 178 $12,810
251,173
kWh
$10,434
2,267
MMBtu
$1,321
178
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas LPG Electricity Usage Natural Gas LPG