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IAC Assessment: TN0339
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IAC Assessment: TN0339
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IAC Center University of Tennessee
Assessment Year 1988
Principal Product TEXTILE DYEING
NAICS n/a
SIC 2269 - Finishing Plants, Nec
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 0
Annual Production 144,000 Thousand Feet
Production Hrs. Annual 6,336
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $290,000 5,400,645 kWh $0.05
Natural Gas $765,976 184,710 MMBtu $4.15
TOTAL ENERGY COSTS $1,055,976
RECOMMENDED SAVINGS* $127,696 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $67,352
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$33,546
Cost:
$10,370
- - $33,546 8,182 -
-
kWh
$33,546
8,182
MMBtu
02: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$29,352
Cost:
$31,700
- - $29,352 7,159 -
-
kWh
$29,352
7,159
MMBtu
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$14,539
Cost:
$3,576
- - $14,539 3,546 -
-
kWh
$14,539
3,546
MMBtu
04: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$10,849
Cost:
$43,400
- - $10,849 2,646 -
-
kWh
$10,849
2,646
MMBtu
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,180
Cost:
$600
- - $8,180 1,995 -
-
kWh
$8,180
1,995
MMBtu
06: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$7,585
Cost:
$10,200
- - $7,585 1,850 -
-
kWh
$7,585
1,850
MMBtu
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,687
Cost:
$1,379
- - $2,687 655 -
-
kWh
$2,687
655
MMBtu
08: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$5,476
Cost:
$13,845
$5,476 101,407 - - $5,476
101,407
kWh
-
-
MMBtu
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,706
Cost:
-
$7,706 142,732 - - $7,706
142,732
kWh
-
-
MMBtu
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,857
Cost:
$2,148
- - $1,857 453 -
-
kWh
$1,857
453
MMBtu
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,909
Cost:
$240
$3,909 72,392 - - $3,909
72,392
kWh
-
-
MMBtu
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,187
Cost:
$645
$1,187 21,981 - - $1,187
21,981
kWh
-
-
MMBtu
13: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$475
Cost:
$150
$475 8,792 - - $475
8,792
kWh
-
-
MMBtu
14: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$348
Cost:
$615
$348 6,448 - - $348
6,448
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$127,696
Cost:
$118,868
$19,101 353,752 $108,595 26,486 $19,101
353,752
kWh
$108,595
26,486
MMBtu
TOTAL IMPLEMENTED Savings:
$67,352
Cost:
$56,139
$12,090 223,916 $55,262 13,478 $12,090
223,916
kWh
$55,262
13,478
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas