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IAC Assessment: TN0376
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IAC Assessment: TN0376
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IAC Center University of Tennessee
Assessment Year 1989
Principal Product NYLON FIBERS
NAICS n/a
SIC 2281 - Yarn Spinning Mills
Sales $50,000,000-$100,000,000
# of Employees 430
Plant Area (Sq.Ft.) 0
Annual Production 40,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,156,378 26,793,963 kWh $0.04
Natural Gas $139,231 32,844 MMBtu $4.24
TOTAL ENERGY COSTS $1,295,609
RECOMMENDED SAVINGS* $224,464 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $215,592
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.7123 KEEP LAMPS AND REFLECTORS CLEAN Savings:
$99,672
Cost:
$103,100
$92,112 2,142,145 - - $7,560 - $92,112
2,142,145
kWh
-
-
MMBtu
$7,560
-
$
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$18,992
Cost:
$33,000
- - $18,992 4,522 - - -
-
kWh
$18,992
4,522
MMBtu
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$37,026
Cost:
$7,500
$37,026 861,079 - - - - $37,026
861,079
kWh
-
-
MMBtu
-
-
$
04: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$8,371
Cost:
-
- - $8,371 1,993 - - -
-
kWh
$8,371
1,993
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$19,811
Cost:
-
$19,811 460,727 - - - - $19,811
460,727
kWh
-
-
MMBtu
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$13,951
Cost:
$240
$13,006 302,462 - - $945 - $13,006
302,462
kWh
-
-
MMBtu
$945
-
$
07: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$8,872
Cost:
$4,060
$8,872 206,331 - - - - $8,872
206,331
kWh
-
-
MMBtu
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$8,431
Cost:
$1,800
$8,431 196,073 - - - - $8,431
196,073
kWh
-
-
MMBtu
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,759
Cost:
$1,500
- - $2,759 657 - - -
-
kWh
$2,759
657
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,579
Cost:
$4,050
$6,579 152,989 - - - - $6,579
152,989
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$224,464
Cost:
$155,250
$185,837 4,321,806 $30,122 7,172 $8,505 - $185,837
4,321,806
kWh
$30,122
7,172
MMBtu
$8,505
-
$
TOTAL IMPLEMENTED Savings:
$215,592
Cost:
$151,190
$176,965 4,115,475 $30,122 7,172 $8,505 - $176,965
4,115,475
kWh
$30,122
7,172
MMBtu
$8,505
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes