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IAC Assessment: TN0384
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IAC Assessment: TN0384
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IAC Center University of Tennessee
Assessment Year 1989
Principal Product TENNIS & RACQUET BALLS
NAICS n/a
SIC 3949 - Sporting And Athletic Goods, Nec
Sales $10,000,000-$50,000,000
# of Employees 450
Plant Area (Sq.Ft.) 0
Annual Production 60,000,000 Pieces
Production Hrs. Annual 5,760
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $750,119 15,021,102 kWh $0.05
Natural Gas $211,450 55,493 MMBtu $3.81
Fuel Oil #6 $282,512 114,912 MMBtu $2.46
TOTAL ENERGY COSTS $1,244,081
RECOMMENDED SAVINGS* $87,833 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $84,829
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #6 Administrative Changes Electricity Usage Natural Gas Fuel Oil #6 Administrative Changes
$ kWh $ MMBtu $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$11,074
Cost:
$22,940
- - $4,757 1,252 $6,317 2,595 - - -
-
kWh
$4,757
1,252
MMBtu
$6,317
2,595
MMBtu
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$41,715
Cost:
$16,000
- - $17,925 4,717 $23,790 9,773 - - -
-
kWh
$17,925
4,717
MMBtu
$23,790
9,773
MMBtu
-
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$3,266
Cost:
$550
- - $1,433 377 $1,833 753 - - -
-
kWh
$1,433
377
MMBtu
$1,833
753
MMBtu
-
-
$
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,833
Cost:
$826
- - $1,243 327 $1,590 653 - - -
-
kWh
$1,243
327
MMBtu
$1,590
653
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,972
Cost:
$750
$11,972 239,449 - - - - - - $11,972
239,449
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
06: 2.7123 KEEP LAMPS AND REFLECTORS CLEAN Savings:
$13,017
Cost:
$9,388
$10,961 219,226 - - - - $2,056 - $10,961
219,226
kWh
-
-
MMBtu
-
-
MMBtu
$2,056
-
$
07: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$3,004
Cost:
-
$3,004 60,082 - - - - - - $3,004
60,082
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
08: 2.6232 INSTALL SET-BACK TIMERS Savings:
$865
Cost:
$1,300
$865 17,292 - - - - - - $865
17,292
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
09: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$87
Cost:
$180
- - $38 10 $49 20 - - -
-
kWh
$38
10
MMBtu
$49
20
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$87,833
Cost:
$51,934
$26,802 536,049 $25,396 6,683 $33,579 13,794 $2,056 - $26,802
536,049
kWh
$25,396
6,683
MMBtu
$33,579
13,794
MMBtu
$2,056
-
$
TOTAL IMPLEMENTED Savings:
$84,829
Cost:
$51,934
$23,798 475,967 $25,396 6,683 $33,579 13,794 $2,056 - $23,798
475,967
kWh
$25,396
6,683
MMBtu
$33,579
13,794
MMBtu
$2,056
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas Fuel Oil #6 Administrative Changes Electricity Usage Natural Gas Fuel Oil #6 Administrative Changes