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IAC Assessment: TN0388
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IAC Assessment: TN0388
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IAC Center University of Tennessee
Assessment Year 1990
Principal Product LEAD WHEEL WEIGHTS
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 54
Plant Area (Sq.Ft.) 0
Annual Production 18,000,000 Pounds
Production Hrs. Annual 5,106
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $253,754 3,656,800 kWh $0.07
Fuel Oil #2 $14,762 3,500 MMBtu $4.22
TOTAL ENERGY COSTS $268,516
RECOMMENDED SAVINGS* $47,963 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,616
#|Description Savings
Cost
Status Electricity Usage Fuel Oil #2 Administrative Changes Electricity Usage Fuel Oil #2 Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$13,078
Cost:
$3,272
$13,078 189,625 - - - - $13,078
189,625
kWh
-
-
MMBtu
-
-
$
02: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$1,676
Cost:
-
- - $1,676 391 - - -
-
kWh
$1,676
391
MMBtu
-
-
$
03: 2.7123 KEEP LAMPS AND REFLECTORS CLEAN Savings:
$6,691
Cost:
$15,675
$6,309 91,442 - - $382 - $6,309
91,442
kWh
-
-
MMBtu
$382
-
$
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$21,618
Cost:
$7,350
$21,618 313,306 - - - - $21,618
313,306
kWh
-
-
MMBtu
-
-
$
05: 2.2153 CLOSE OFF UNNEEDED STEAM LINES Savings:
$403
Cost:
-
- - $403 94 - - -
-
kWh
$403
94
MMBtu
-
-
$
06: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,598
Cost:
-
$1,598 23,154 - - - - $1,598
23,154
kWh
-
-
MMBtu
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,257
Cost:
$490
$1,257 18,171 - - - - $1,257
18,171
kWh
-
-
MMBtu
-
-
$
08: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$1,005
Cost:
$450
$1,005 14,654 - - - - $1,005
14,654
kWh
-
-
MMBtu
-
-
$
09: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$90
Cost:
$200
- - $90 21 - - -
-
kWh
$90
21
MMBtu
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$283
Cost:
$1,000
$283 4,103 - - - - $283
4,103
kWh
-
-
MMBtu
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$264
Cost:
$120
$264 3,810 - - - - $264
3,810
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$47,963
Cost:
$28,557
$45,412 658,265 $2,169 506 $382 - $45,412
658,265
kWh
$2,169
506
MMBtu
$382
-
$
TOTAL IMPLEMENTED Savings:
$16,616
Cost:
$3,392
$14,940 216,589 $1,676 391 - - $14,940
216,589
kWh
$1,676
391
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Fuel Oil #2 Administrative Changes Electricity Usage Fuel Oil #2 Administrative Changes