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IAC Assessment: TN0424
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IAC Assessment: TN0424
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IAC Center University of Tennessee
Assessment Year 1991
Principal Product DRILL CHUCKS
NAICS n/a
SIC 3545 - Machine Tool Accessories
Sales $50,000,000-$100,000,000
# of Employees 445
Plant Area (Sq.Ft.) 0
Annual Production 8,000,000 Pieces
Production Hrs. Annual 7,344
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $518,517 10,741,794 kWh $0.05
Natural Gas $72,602 14,251 MMBtu $5.09
Fuel Oil #2 $11,182 1,567 MMBtu $7.14
TOTAL ENERGY COSTS $602,301
RECOMMENDED SAVINGS* $70,811 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $70,811
#|Description Savings
Cost
Status Electricity Usage Fuel Oil #2 Administrative Changes Electricity Usage Fuel Oil #2 Administrative Changes
$ kWh $ MMBtu $ $
01: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$29,757
Cost:
$8,500
$29,757 1,027,843 - - - - $29,757
1,027,843
kWh
-
-
MMBtu
-
-
$
02: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$11,182
Cost:
$17,000
- - $11,182 1,566 - - -
-
kWh
$11,182
1,566
MMBtu
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$12,380
Cost:
$1,120
$12,380 257,913 - - - - $12,380
257,913
kWh
-
-
MMBtu
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,307
Cost:
$840
- - $3,307 463 - - -
-
kWh
$3,307
463
MMBtu
-
-
$
05: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$3,278
Cost:
$4,500
$3,278 68,288 - - - - $3,278
68,288
kWh
-
-
MMBtu
-
-
$
06: 2.7123 KEEP LAMPS AND REFLECTORS CLEAN Savings:
$2,594
Cost:
-
$2,406 50,117 - - $188 - $2,406
50,117
kWh
-
-
MMBtu
$188
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,927
Cost:
$390
$1,927 40,152 - - - - $1,927
40,152
kWh
-
-
MMBtu
-
-
$
08: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,885
Cost:
-
$1,885 39,273 - - - - $1,885
39,273
kWh
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,501
Cost:
$1,340
$4,501 93,787 - - - - $4,501
93,787
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$70,811
Cost:
$33,690
$56,134 1,577,373 $14,489 2,029 $188 - $56,134
1,577,373
kWh
$14,489
2,029
MMBtu
$188
-
$
TOTAL IMPLEMENTED Savings:
$70,811
Cost:
$33,690
$56,134 1,577,373 $14,489 2,029 $188 - $56,134
1,577,373
kWh
$14,489
2,029
MMBtu
$188
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Fuel Oil #2 Administrative Changes Electricity Usage Fuel Oil #2 Administrative Changes