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IAC Assessment: TN0449
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IAC Assessment: TN0449
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IAC Center University of Tennessee
Assessment Year 1992
Principal Product CARPET YARN
NAICS n/a
SIC 2282 - Throwing And Winding Mills
Sales $100,000,000-$500,000,000
# of Employees 350
Plant Area (Sq.Ft.) 0
Annual Production 61,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,328,837 27,194,901 kWh $0.05
Fuel Oil #2 $344,670 62,807 MMBtu $5.49
TOTAL ENERGY COSTS $1,673,507
RECOMMENDED SAVINGS* $105,875 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $105,875
#|Description Savings
Cost
Status Electricity Usage Fuel Oil #2 Administrative Changes Electricity Usage Fuel Oil #2 Administrative Changes
$ kWh $ MMBtu $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$51,669
Cost:
$69,696
$47,363 966,589 - - $4,306 - $47,363
966,589
kWh
-
-
MMBtu
$4,306
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,239
Cost:
$18,600
$13,716 279,894 - - $(-1,477) - $13,716
279,894
kWh
-
-
MMBtu
$(-1,477)
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,635
Cost:
$5,425
- - $8,635 1,570 - - -
-
kWh
$8,635
1,570
MMBtu
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$13,284
Cost:
$2,175
$13,284 271,102 - - - - $13,284
271,102
kWh
-
-
MMBtu
-
-
$
05: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$8,588
Cost:
$1,805
$8,588 175,264 - - - - $8,588
175,264
kWh
-
-
MMBtu
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,056
Cost:
$700
$8,056 164,420 - - - - $8,056
164,420
kWh
-
-
MMBtu
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,404
Cost:
$700
$3,404 69,461 - - - - $3,404
69,461
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$105,875
Cost:
$99,101
$94,411 1,926,730 $8,635 1,570 $2,829 - $94,411
1,926,730
kWh
$8,635
1,570
MMBtu
$2,829
-
$
TOTAL IMPLEMENTED Savings:
$105,875
Cost:
$99,101
$94,411 1,926,730 $8,635 1,570 $2,829 - $94,411
1,926,730
kWh
$8,635
1,570
MMBtu
$2,829
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Fuel Oil #2 Administrative Changes Electricity Usage Fuel Oil #2 Administrative Changes