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IAC Assessment: TN0545
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IAC Assessment: TN0545
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IAC Center University of Tennessee
Assessment Year 1995
Principal Product Automotive starters and alternators
NAICS n/a
SIC 3694 - Engine Electrical Equipment
Sales $100,000,000-$500,000,000
# of Employees 750
Plant Area (Sq.Ft.) 515,000
Annual Production 3,200,000 Pieces
Production Hrs. Annual 5,610
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,945,597 57,114,596 kWh $0.03
Natural Gas $851,960 139,297 MMBtu $6.12
TOTAL ENERGY COSTS $2,797,557
RECOMMENDED SAVINGS* $243,857 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $86,613
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$65,958
Cost:
$9,720
$22,155 1,007,034 $43,803 7,065 - - $22,155
1,007,034
kWh
$43,803
7,065
MMBtu
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$31,446
Cost:
$40,000
$31,446 726,260 - - - - $31,446
726,260
kWh
-
-
MMBtu
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$26,920
Cost:
-
$26,920 654,748 - - - - $26,920
654,748
kWh
-
-
MMBtu
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$14,730
Cost:
$13,400
$14,730 336,753 - - - - $14,730
336,753
kWh
-
-
MMBtu
-
-
$
05: 2.7262 SEPARATE CONTROLS OF AIR HANDLERS FROM AC/ HEATING SYSTEMS Savings:
$6,706
Cost:
$11,200
$6,706 304,807 - - - - $6,706
304,807
kWh
-
-
MMBtu
-
-
$
06: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$5,300
Cost:
$7,640
$5,300 240,914 - - - - $5,300
240,914
kWh
-
-
MMBtu
-
-
$
07: 2.7122 DISCONNECT BALLASTS Savings:
$3,079
Cost:
-
$3,079 80,891 - - - - $3,079
80,891
kWh
-
-
MMBtu
-
-
$
08: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$1,676
Cost:
-
$1,676 76,202 - - - - $1,676
76,202
kWh
-
-
MMBtu
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,957
Cost:
$1,679
$1,957 46,014 - - - - $1,957
46,014
kWh
-
-
MMBtu
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$889
Cost:
$425
$889 24,326 - - - - $889
24,326
kWh
-
-
MMBtu
-
-
$
11: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$85,196
Cost:
-
- - - - $85,196 - -
-
kWh
-
-
MMBtu
$85,196
-
$
TOTAL RECOMMENDED Savings:
$243,857
Cost:
$84,064
$114,858 3,497,949 $43,803 7,065 $85,196 - $114,858
3,497,949
kWh
$43,803
7,065
MMBtu
$85,196
-
$
TOTAL IMPLEMENTED Savings:
$86,613
Cost:
$25,224
$42,810 1,495,018 $43,803 7,065 - - $42,810
1,495,018
kWh
$43,803
7,065
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes