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IAC Assessment: TN0558
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IAC Assessment: TN0558
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IAC Center University of Tennessee
Assessment Year 1995
Principal Product Folded paperboard cartons
NAICS n/a
SIC 2657 - Folding Paperboard Boxes
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 53,000
Annual Production 266,000,000 Pieces
Production Hrs. Annual 8,736
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $62,920 1,273,740 kWh $0.05
Natural Gas $19,423 4,096 MMBtu $4.74
TOTAL ENERGY COSTS $799,247
RECOMMENDED SAVINGS* $52,328 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,260
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Electricity Usage Natural Gas Other Liquid (non-haz) Solid Waste (non-haz)
$ kWh $ MMBtu $ gal $ lb
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,752
Cost:
$700
- - $4,752 1,011 - - - - -
-
kWh
$4,752
1,011
MMBtu
-
-
gal
-
-
lb
02: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$9,210
Cost:
$26,368
$9,210 172,333 - - - - - - $9,210
172,333
kWh
-
-
MMBtu
-
-
gal
-
-
lb
03: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,003
Cost:
-
$2,003 43,669 - - - - - - $2,003
43,669
kWh
-
-
MMBtu
-
-
gal
-
-
lb
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,526
Cost:
$885
$1,526 29,015 - - - - - - $1,526
29,015
kWh
-
-
MMBtu
-
-
gal
-
-
lb
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,595
Cost:
$2,300
$1,595 16,413 - - - - - - $1,595
16,413
kWh
-
-
MMBtu
-
-
gal
-
-
lb
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$409
Cost:
$100
$409 12,016 - - - - - - $409
12,016
kWh
-
-
MMBtu
-
-
gal
-
-
lb
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$234
Cost:
$217
$234 3,224 - - - - - - $234
3,224
kWh
-
-
MMBtu
-
-
gal
-
-
lb
08: 3.7124 INSTALL DEDICATED MIXING EQUIP TO OPTIMIZE REUSE OF USED RINSEATE & TO PRECLUDE THE NEED FOR INTER-RUN CLEANING Savings:
$10,267
Cost:
$200
- - - - - - $10,267 1,380 -
-
kWh
-
-
MMBtu
-
-
gal
$10,267
1,380
lb
09: 3.8113 PREVENT EXCESSIVE SOLVENT USAGE (OPERATOR TRAINING) Savings:
$8,084
Cost:
$5,000
- - - - $8,084 2,970 - - -
-
kWh
-
-
MMBtu
$8,084
2,970
gal
-
-
lb
10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$7,274
Cost:
$13,600
- - - - - - $7,274 - -
-
kWh
-
-
MMBtu
-
-
gal
$7,274
-
lb
11: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$6,974
Cost:
-
- - - - - - $6,974 - -
-
kWh
-
-
MMBtu
-
-
gal
$6,974
-
lb
TOTAL RECOMMENDED Savings:
$52,328
Cost:
$49,370
$14,977 276,670 $4,752 1,011 $8,084 2,970 $24,515 1,380 $14,977
276,670
kWh
$4,752
1,011
MMBtu
$8,084
2,970
gal
$24,515
1,380
lb
TOTAL IMPLEMENTED Savings:
$12,260
Cost:
$14,517
$234 3,224 $4,752 1,011 - - $7,274 - $234
3,224
kWh
$4,752
1,011
MMBtu
-
-
gal
$7,274
-
lb
Savings
Cost
$ kWh $ MMBtu $ gal $ lb
Electricity Usage Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Electricity Usage Natural Gas Other Liquid (non-haz) Solid Waste (non-haz)