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IAC Assessment: TN0578
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IAC Assessment: TN0578
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IAC Center University of Tennessee
Assessment Year 1996
Principal Product Hydraulic pumps
NAICS n/a
SIC 3561 - Pumps And Pumping Equipment
Sales $10,000,000-$50,000,000
# of Employees 98
Plant Area (Sq.Ft.) 73,000
Annual Production 20,000 Pieces
Production Hrs. Annual 6,732
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $172,533 4,730,950 kWh $0.04
Electricity Demand $56,524 12,182 kW-months/year $4.64
Natural Gas $8,063 1,488 MMBtu $5.42
TOTAL ENERGY COSTS $322,543
RECOMMENDED SAVINGS* $31,647 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,959
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ gal $ lb $ $ $ $ $ $
01: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$10,682
Cost:
$26,600
$(-500) (-13,775) - - - - $2,000 4,397 $5,606 - - - $3,576 - $(-500)
(-13,775)
kWh
-
-
kW-months/year
-
-
gal
$2,000
4,397
lb
$5,606
-
$
-
-
$
$3,576
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,333
Cost:
$21,300
$7,607 211,313 $1,726 372 - - - - - - - - - - $7,607
211,313
kWh
$1,726
372
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,500
Cost:
-
$4,500 124,267 - - - - - - - - - - - - $4,500
124,267
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$4,126
Cost:
$8,500
- - - - - - - - - - $4,126 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$4,126
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,359
Cost:
$2,300
$802 22,274 $557 120 - - - - - - - - - - $802
22,274
kWh
$557
120
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$1,311
Cost:
$2,530
$(-100) (-2,638) - - $862 392,000 - - - - - - $549 - $(-100)
(-2,638)
kWh
-
-
kW-months/year
$862
392,000
gal
-
-
lb
-
-
$
-
-
$
$549
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$336
Cost:
-
$169 4,689 $167 36 - - - - - - - - - - $169
4,689
kWh
$167
36
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$31,647
Cost:
$61,230
$12,478 346,130 $2,450 528 $862 392,000 $2,000 4,397 $5,606 - $4,126 - $4,125 - $12,478
346,130
kWh
$2,450
528
kW-months/year
$862
392,000
gal
$2,000
4,397
lb
$5,606
-
$
$4,126
-
$
$4,125
-
$
TOTAL IMPLEMENTED Savings:
$17,959
Cost:
$29,800
$12,107 335,580 $1,726 372 - - - - - - $4,126 - - - $12,107
335,580
kWh
$1,726
372
kW-months/year
-
-
gal
-
-
lb
-
-
$
$4,126
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material