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IAC Assessment: TN0585
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IAC Assessment: TN0585
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IAC Center University of Tennessee
Assessment Year 1996
Principal Product Cut Felt Parts and Sewn Dryer Seals
NAICS n/a
SIC 2299 - Textile Goods, Nec
Sales $10,000,000-$50,000,000
# of Employees 168
Plant Area (Sq.Ft.) 78,000
Annual Production 430,000,000 Pieces
Production Hrs. Annual 4,420
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $60,568 1,177,902 kWh $0.05
Electricity Demand $15,804 4,180 kW-months/year $3.78
LPG $3,266 305 MMBtu $10.71
TOTAL ENERGY COSTS $4,000,442
RECOMMENDED SAVINGS* $41,618 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,204
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Ancillary Material Cost By-product Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 3.1182 MAKE A NEW BY-PRODUCT Savings:
$31,813
Cost:
$50,000
- - - - - - $24,133 942,000 $(-25,000) - $(-5,000) - $37,680 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$24,133
942,000
lb
$(-25,000)
-
$
$(-5,000)
-
$
$37,680
-
$
02: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$5,531
Cost:
$16,050
$4,162 83,236 $777 228 - - - - - - $592 - - - $4,162
83,236
kWh
$777
228
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$592
-
$
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,905
Cost:
$1,300
$835 16,706 - - $1,070 100 - - - - - - - - $835
16,706
kWh
-
-
kW-months/year
$1,070
100
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$1,575
Cost:
-
- - - - - - $1,575 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,575
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$486
Cost:
-
$322 6,448 $164 48 - - - - - - - - - - $322
6,448
kWh
$164
48
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$308
Cost:
-
$308 6,155 - - - - - - - - - - - - $308
6,155
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$41,618
Cost:
$67,350
$5,627 112,545 $941 276 $1,070 100 $25,708 942,000 $(-25,000) - $(-4,408) - $37,680 - $5,627
112,545
kWh
$941
276
kW-months/year
$1,070
100
MMBtu
$25,708
942,000
lb
$(-25,000)
-
$
$(-4,408)
-
$
$37,680
-
$
TOTAL IMPLEMENTED Savings:
$34,204
Cost:
$51,300
$1,157 23,154 $164 48 $1,070 100 $24,133 942,000 $(-25,000) - $(-5,000) - $37,680 - $1,157
23,154
kWh
$164
48
kW-months/year
$1,070
100
MMBtu
$24,133
942,000
lb
$(-25,000)
-
$
$(-5,000)
-
$
$37,680
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Ancillary Material Cost By-product Production