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IAC Assessment: TN0593
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IAC Assessment: TN0593
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IAC Center University of Tennessee
Assessment Year 1996
Principal Product Packaged country hams
NAICS n/a
SIC 2013 - Sausages And Other Prepared Meats
Sales $5,000,000-$10,000,000
# of Employees 55
Plant Area (Sq.Ft.) 28,000
Annual Production 4,000,000 Pounds
Production Hrs. Annual 2,340
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $22,230 1,246,776 kWh $0.02
Electricity Demand $9,685 1,116 kW-months/year $8.68
TOTAL ENERGY COSTS $34,016
RECOMMENDED SAVINGS* $160,873 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,594
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material By-product Production Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material By-product Production
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ $
01: 4.3210 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$92,395
Cost:
$100,000
- - - - - - $(-7,605) - - - - - $100,000 - -
-
kWh
-
-
kW-months/year
-
-
lb
$(-7,605)
-
$
-
-
$
-
-
$
$100,000
-
$
02: 2.4325 UPGRADE CONVEYORS Savings:
$30,420
Cost:
$14,000
- - - - - - $30,420 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$30,420
-
$
-
-
$
-
-
$
-
-
$
03: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$25,513
Cost:
$10,000
- - - - $23,721 197,600 - - $1,792 - - - - - -
-
kWh
-
-
kW-months/year
$23,721
197,600
lb
-
-
$
$1,792
-
$
-
-
$
-
-
$
04: 4.2110 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$6,872
Cost:
$25,000
- - - - $375 469 - - - - $6,497 - - - -
-
kWh
-
-
kW-months/year
$375
469
lb
-
-
$
-
-
$
$6,497
-
$
-
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,668
Cost:
-
$1,021 24,912 $1,647 192 - - - - - - - - - - $1,021
24,912
kWh
$1,647
192
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$1,506
Cost:
-
- - - - - - - - $1,506 - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$1,506
-
$
-
-
$
-
-
$
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$821
Cost:
$3,000
$409 9,965 $412 48 - - - - - - - - - - $409
9,965
kWh
$412
48
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$678
Cost:
$713
$60 1,465 $618 72 - - - - - - - - - - $60
1,465
kWh
$618
72
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$160,873
Cost:
$152,713
$1,490 36,342 $2,677 312 $24,096 198,069 $22,815 - $3,298 - $6,497 - $100,000 - $1,490
36,342
kWh
$2,677
312
kW-months/year
$24,096
198,069
lb
$22,815
-
$
$3,298
-
$
$6,497
-
$
$100,000
-
$
TOTAL IMPLEMENTED Savings:
$34,594
Cost:
$14,000
$1,021 24,912 $1,647 192 - - $30,420 - $1,506 - - - - - $1,021
24,912
kWh
$1,647
192
kW-months/year
-
-
lb
$30,420
-
$
$1,506
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material By-product Production Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material By-product Production