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IAC Assessment: TN0598
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IAC Assessment: TN0598
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IAC Center University of Tennessee
Assessment Year 1997
Principal Product Forming fabric
NAICS n/a
SIC 2221 - Broadwoven Fabric Mills, Manmade
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 160,500
Annual Production 754 Thousand Feet
Production Hrs. Annual 8,760
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $285,497 9,406,800 kWh $0.03
Electricity Demand $141,827 17,617 kW-months/year $8.05
Electricity Fees $10,031 - $ -
Natural Gas $105,399 17,847 MMBtu $5.91
TOTAL ENERGY COSTS $856,354
RECOMMENDED SAVINGS* $390,407 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product
$ kWh $ MMBtu $ lb $ $ $ $ $ $ $ $
01: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$151,000
Cost:
$13,920
- - - - $134,000 125,000 $17,000 - - - - - - - -
-
kWh
-
-
MMBtu
$134,000
125,000
lb
$17,000
-
$
-
-
$
-
-
$
-
-
$
02: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$95,500
Cost:
$12,800
$(-1,000) (-21,981) - - $4,800 - $(-64,300) - - - $156,000 - - - $(-1,000)
(-21,981)
kWh
-
-
MMBtu
$4,800
-
lb
$(-64,300)
-
$
-
-
$
$156,000
-
$
-
-
$
03: 4.4210 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$59,900
Cost:
$10,000
- - - - - - - - $(-25,000) - - - $84,900 - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
$(-25,000)
-
$
-
-
$
$84,900
-
$
04: 4.3210 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$33,035
Cost:
$13,000
- - - - - - $5,620 - $25,615 - $1,800 - - - -
-
kWh
-
-
MMBtu
-
-
lb
$5,620
-
$
$25,615
-
$
$1,800
-
$
-
-
$
05: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$30,661
Cost:
$92,600
$13,325 444,314 $17,336 2,842 - - - - - - - - - - $13,325
444,314
kWh
$17,336
2,842
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$7,685
Cost:
$13,600
$7,685 256,155 - - - - - - - - - - - - $7,685
256,155
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$5,900
Cost:
-
- - $7,900 1,295 - - $(-2,000) - - - - - - - -
-
kWh
$7,900
1,295
MMBtu
-
-
lb
$(-2,000)
-
$
-
-
$
-
-
$
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,530
Cost:
$9,800
$4,530 150,938 - - - - - - - - - - - - $4,530
150,938
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,196
Cost:
$4,750
- - $2,196 360 - - - - - - - - - - -
-
kWh
$2,196
360
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$390,407
Cost:
$170,470
$24,540 829,426 $27,432 4,497 $138,800 125,000 $(-43,680) - $615 - $157,800 - $84,900 - $24,540
829,426
kWh
$27,432
4,497
MMBtu
$138,800
125,000
lb
$(-43,680)
-
$
$615
-
$
$157,800
-
$
$84,900
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $ $ $ $ $ $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product